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BCZ4500DL / BCZ4500DW / BCZ4500CL / BCZ5000DL / BCZ5000DW / BCZ5000CL

 WARNING

Make sure that the engine has stopped and is cool
before performing any service to the machine.
Contact with moving cutting head or hot muffler
may result in a personal injury.

AIR FILTER

• The air filter, if clogged, will reduce the engine per-

formance. Check and clean the paper element by air
blow as required.  If the element becomes dirty, re-
place with a new one.

FUEL FILTER

• When the engine runs short of fuel supply, check the

fuel cap and the fuel filter for blockage.

SPARK PLUG

• Starting failure and misfiring are often caused by a

fouled spark plug. Clean the spark plug and check
that the plug gap is in the correct range. For a re-
placement plug, use the correct type specified by
KOMATSU ZENOAH.

9. Maintenance

9. Maintenance

(1) Fuel filter

(1) Paper element

(1)

(1)

REFILLING TRIMMING LINE

1. For replacement line, use a diameter of 2.4mm(.095in).

The spool is capable for a line upto 6m(20ft) on the
10cm(4”) head. Avoid using a larger line as it may cut
down the trimming performance.

 WARNING

• For safety reasons, do not use metalreinforced

line.

2. Pinch the slotted area on the both sides of the spool

housing to unhook the bottom cap.

3. Take out the spool and pull off the old line. Put one

end of new line through the spool holes and pull it
until the length is equal between each part of the line.

4. Wind up the line in the correct direction as indicated

on the spool.

5. Hook each end of the line in the slot on the edge of

the spool, and then put the ends through the eyelets
on the housing. Make sure that the spring and the
washers are in place.

6. While holding the spool against the housing, pull the

line ends to release them from the slot.

7. Line up the slot on the bottom cap with the hook on

the housing, press the cap against the housing until it
clicks.

BLADE

•  Check the blade and the fasteners for looseness,

cracking, or bending.

•  Check the cutting edges and reform with a flat file.

Point :

1.  Keep the end corner sharp.
2.  Round the root of the edge, using round file.
3.  Do not use water when using a grinder.

•  It is recommended that filing should be done by

professionals.

•  Especially regarding filing the saw blade, Leave it to

the professionals.

Summary of Contents for BCZ4500/5000CL

Page 1: ...1 BCZ4500DL BCZ4500DW BCZ4500CL BCZ5000DL BCZ5000DW BCZ5000CL BCZ4500DL DW BCZ5000DL DW BCZ4500 5000CL OWNER S MANUAL BRUSHCUTTERS 848JL593A0 509...

Page 2: ...arefully and follow them without fail WARNINGS IN THE MANUAL WARNING This mark indicates instructions which must be followed in or der to prevent accidents which could lead to serious bodily in jury o...

Page 3: ...the machine 4 Symbols on the machine For safe operation and maintenance symbols are carved in relief on the machine According to these indications please be careful not to make a mistake The port to...

Page 4: ...ground is slippery or when you can t maintain a steady posture b At night at times of heavy fog or at any other times when your field of vision might be limited and it would be diffi cult to gain a c...

Page 5: ...e while the engine is in op eration or immediately after shut ting down the engine Doing so 5 For safe operation BEFORE STARTING THE ENGINE 1 The area within a perimeter of 15 m 50 ft of the person us...

Page 6: ...nt other than those bear ing the KOMATSU ZENOAH mark and recommended for the unit 6 Under no circumstances should you ever take apart the product or alter it in any way Doing so might result in the pr...

Page 7: ...he inner holder and the gearcase 2 Remove the nut Lefthanded and the outer holder 3 from the gearshaft 3 Put the blade onto the inner holder 2 Make the marked side face the holder 4 Put the outer hold...

Page 8: ...e around the unit 1 Select bare ground for fueling 2 Move at least 10 feet 3 meters away from the fuel ing point before starting the engine 3 Stop the engine before refueling the unit At that time be...

Page 9: ...open the choke and repeat pulling the rope or remove the spark plug and dry it STOPPING ENGINE 1 Release the throttle lever and run the engine for half a minute 2 Shift the ignition switch to the STOP...

Page 10: ...prevent injury 8 Operation METAL BLADE USAGE 1 Check the bolt to fasten the blade and be sure the bolt has no fault and no abrasion 2 Be sure that the blade and the holder have been fas tened accordi...

Page 11: ...or vibrate turn off the engine and check the whole unit Change the blade if it has been damaged Turn off the engine and make sure the blade has completely stop before checking the blade and removing a...

Page 12: ...9 Maintenance Every Every Every 25 50 100 System components Procedure Before hours hours hours Note use after after after fuel leaks fuel spillage wipe out fuel tank air filter fuel filter inspect cl...

Page 13: ...as it may cut down the trimming performance WARNING For safety reasons do not use metalreinforced line 2 Pinch the slotted area on the both sides of the spool housing to unhook the bottom cap 3 Take o...

Page 14: ...he muffler insert a screwdriver into the vent and wipe away any carbon buildup Wipe away any carbon buildup on the muffler exhaust vent and cylin der exhaust port at the same time 2 Tighten all screws...

Page 15: ...NER IS RESPONSIBLE FOR THE PERFORMANCE OF THE REQUIRED MAINTENANCE AS DEFINED BY THE MANUFACTURER IN THE OWNER OP ERATOR MANUAL ANY WARRANTED PART WHICH IS NOT SCHEDULED FOR REPLACEMENT AS REQUIRED MA...

Page 16: ...16 BCZ4500DL BCZ4500DW BCZ4500CL BCZ5000DL BCZ5000DW BCZ5000CL PRINTED ON RECYCLED PAPER PRINTED IN JAPAN...

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