background image

19

Exploded Illustration 

Index

No.

Part No.

Description

1
2
3
4
5
6
7
8
9

10
11
12
13
14
15
16
17
18
19
20
21

ZEN44501
ZEN44502
ZEN44503
ZEN44504
ZEN44505
ZEN44506
ZEN4547
ZEN44508
ZEN44509
ZEN44510
ZEN6213
ZEN6215
ZEN6214
ZEN44514
ZEN6217
ZEN6276
ZEN44517
ZEN44518
ZEN44509
ZEN44520
ZEN44521

CYLINDER

MANIFOLD

MANIFOLD GASKET

MANIFOLD BOLT

CARBURETOR ASS

Y

CARBURETOR GASKET

CARB BOLT

CYLINDER GASKET

BOLT

CRANKCASE ASS

Y

PIN

BEARING

SNAP RING

BEARING

FRONT OIL SEAL

FUEL NIPPLE ELBOW

PIPE

CRANKCASE GASKET

BOLT

PISTON

PISTON RING

Q’ty/

unit

2
1
2
4
1
1
2
2
8
1
4
2
2
1
1
1
1
1
4
2
4

Index

No. Part No.

Description

22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42

ZEN44522
ZEN44523
ZEN44524
ZEN44525
ZEN44526
ZEN6228
ZEN6227
ZEN6229
ZEN6235
ZEN6236
ZEN6238
ZEN44533
ZEN6238
ZEN6239
ZEN6242
ZEN44537
ZEN44538
ZEN44539
ZEN44540
ZEN6209
ZEN44542

PISTON PIN

PIN RETAINER

BEARING

THRUST WASHER

CRANKSHAFT COMP

SHIM

KEY

NUT

ROTOR

SOURCE COIL

IGNITION COIL

CORD

PLUG CAP

(

BLACK

)

CAP SPRING

SPARK PLUG

C

859

SCREW

SCREW

MUFFLER

MUFFLER GASLET

MUFFLER BOLT

NUT

Q’ty/

unit

2
4
2
4
1

0-2

1
1
1
1
2
1
2
2
2
4
2
2
2
4

Index

No. Part No.

Description

43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60

ZEN44543
ZEN44544
ZEN44545
ZEN44546
ZEN44547
ZEN44548
ZEN44549
ZEN44550
ZEN44551
ZEN44552
ZEN44553
ZEN6232
ZEN6233
ZEN6234
ZEN6247
ZEN44555
ZEN6251
ZEN44554
ZEN44556
ZEN44557

MOUNT

BOLT

BOSS

CLUTCH COMP

SPRING

COLLAR

WASHER

BOLT

PAD

HUB

PROPELLER COMP

PIN

HUB BOLT

HUB WASHER

PROP BOLT

TAP PROP BOLT

SOCKET

PULLER ASS

Y

(

OPTIONAL

)

STOPPER

(

OPTIONAL

)

HIGH

-

SPEED NEEDLE

LOW

-

SPEED NEEDLE

Q’ty/

unit

1
3
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1

Index

No. Part No.

Description

01
02
20
21

ZEN8001
ZEN8002
ZEN8020
ZEN8021

CYLINDER

INTAKE MANIFOLD

(

BLACK

)

PISTON

PISTON RING

Q’ty/

unit

2
1
2
2

G80A

GT80

Summary of Contents for AIR G26

Page 1: ...ENGINE INSTRUCTION MANUAL G26 Air G26 231Marine G26 G231 Heli G38 G62 GT80 Twin G45 1 1 2 3 4 5 6 7 2 3 4 5 6 7...

Page 2: ...ing the Engine 6 Carburetor Adjustment 6 Engine Care and Maintenance 7 Recommendations 7 Servicing the Engine 7 Disassembly 7 Assembly 8 Charts 9 Troubleshooting Guide for Gasoline Engines 11 Propelle...

Page 3: ...ents from behind the propeller 9 To stop the engine the black lead wire from the coil should be grounded to the engine body or use the throttle linkage to shut off the air by closing the throttle valv...

Page 4: ...05 Fieldstone Road Champaign IL 61822 Phone 217 355 9511 Engine Parts Identification It s important to be able to identify the parts of your Zenoah engines Attached you will find an exploded view of Z...

Page 5: ...and the output power increases gradually as the engine breaks in Starting the Engine Aircraft Before attempting to start the engine be sure to read through all the steps for starting the engine as out...

Page 6: ...e choke set the throttle valve at the idle position or at the position slightly open from the idle position and quickly pull the starter cord a few more times until the engine starts 6 For helicopter...

Page 7: ...in order to keep oil in the bearings Servicing the Engine Required Tools Regular screwdriver Phillips screwdriver Hexagonal wrench 4mm 5 32 Open wrench 19mm 3 4 Plastic hammer Thickness gauge Tapered...

Page 8: ...ntion to its direction 7 Wipe the contact surfaces of the cylinder block and crankcase and apply liquid gasket Permatex or equivalent 8 Put the piston in the cylinder with the piston s arrow facing in...

Page 9: ...ner Starting Ignition Spark Plug Idle Speed Max Power Min Torque Fuel Consumption Weight Unit mm cm3 Type Walbro Venturi mm Type BTDC rpm STD Option rpm rpm rpm cc kg G260PUM Water Cooled A A A WT 644...

Page 10: ...uge Remarks At the skirt end and the right angle to the piston pin When inserted in a new cylinder Standard 34 33 97 1 01 8 01 0 03 0 05 0 02 0 04 0 05 0 25 0 98 8 11 12 Standard 32 31 97 1 01 8 01 0...

Page 11: ...b The engine stops by itself It suddenly stops The crankshaft does not rotate or is abnormally heavy The crankshaft rotates Out of fuel Not out of fuel The carburetor has not beeen properly adjusted...

Page 12: ...for initial setup of your Zenoah engine Remember it s imperative to balance each propeller prior to installation onto your Zenoah engine Failure to do so may cause unwanted vibration in your aircraft...

Page 13: ...2 000 10 000 2 000 10 000 1800 10 000 BIS07123 BIS07138 BIS07145 BIS07163 BIS07445 6 Length Width Height Operating RPM Optional Mufflers OUTSIDE DIMENSIONS MM G26A M H G231M H G38 G45 G62 GT80 w sprin...

Page 14: ...2 8 T2075 13120 ZEN23108 GASKET CYLINDER 1 1 1 1 1 9 3310 12281 ZEN2309 BOLT M5X20 6 6 6 6 6 10 T2075 13150 ZEN23110 GASKET INSULATOR 1 1 1 1 1 11 1148 13162 ZEN23111 INSULATOR 1 1 1 1 1 12 T2075 141...

Page 15: ...22 ZEN6241 SCREW M4 x 22 2 2 2 2 2 41 0263 30414 ZEN2341 SCREW M4 x 14 2 2 2 2 2 42 T2075 72210 ZEN2638 PLUG CAP 1 1 1 1 1 43 1400 72121 ZEN6239 SPRING 1 1 1 1 1 44 2629 71311 ZEN6237 COIL 1 1 1 1 1 4...

Page 16: ...ZEN3827 ZEN3828 ZEN3829 ZEN3830 ZEN3831 ZEN3832 ZEN3833 ZEN3834 ZEN3835 ZEN3836 Q ty unit 2 2 1 1 2 1 1 1 1 1 1 1 1 2 1 2 Index No Part No Description 37 38 39 40 41 42 43 44 1 44 2 45 46 47 ZEN3837...

Page 17: ...ZEN4525 ZEN6223 ZEN6224 ZEN4528 ZEN4529 ZEN6228 ZEN6227 ZEN6229 ZEN6230 ZEN6232 ZEN6233 ZEN6234 ZEN6257 ZEN6235 ZEN6236 BOLT PIPE PISTON PISTON RING PISTON PIN PIN RETAINER CONROD BEARING WASHER CRAN...

Page 18: ...32 ZEN6233 ZEN6234 ZEN6235 ZEN6236 ZEN6237 ZEN6238 PISTON RING PISTON PIN PIN RETAINER NEEDLE BEARING CONNECTING ROD SPACER CRANKSHAFT COMP KEY SHIM FLYWHEEL NUT HUB PROPELLER COMP FOR G620PU 1 PIN FO...

Page 19: ...239 ZEN6242 ZEN44537 ZEN44538 ZEN44539 ZEN44540 ZEN6209 ZEN44542 PISTON PIN PIN RETAINER BEARING THRUST WASHER CRANKSHAFT COMP SHIM KEY NUT ROTOR SOURCE COIL IGNITION COIL CORD PLUG CAP BLACK CAP SPRI...

Page 20: ...inside a sturdy shipping box 1 Include complete name and address information inside the carton as well as clearly writing it on the outer label return address area 2 Include a note containing a brief...

Page 21: ...r ________________________________________________________________________ Purchased From ______________________________________________________________________________ Dealer s Name _________________...

Page 22: ...22...

Page 23: ...23...

Page 24: ...Copyright 2003 Horizon Hobby Inc www horizonhobby com ZZPZ200 6135...

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