background image

15

Exploded Illustration

G26/G231 continued

Quantity per unit

Key #

Zen Part #

HH Part #

Description

G260 G260 G260 G231 G231

PU

PUM PUH PUM PUH

22

01252-30530

ZEN2322

BOLT, M5 x 30

4

4

4

4

4

23-1

T2088-41110

ZEN2623

PISTON

1

1

1

23-2

T2070-41110

ZEN2320RC

PISTON

1

1

24-1

T2088-41210

ZEN26224

RING

1

1

1

24-2

T2070-41210

ZEN2321RC

RING

1

1

25-1

1600-41310

ZEN2625

PISTON PIN

1

1

1

25-2

1101-41310

ZEN2325

PISTON PIN

1

1

26

1260-41320

ZEN2326

SNAP RING

2

2

2

2

2

27

5500-41410

ZEN2327

BEARING

1

1

1

1

1

28

1101-41340

ZEN2328

WASHER

2

2

2

2

2

29

T2075-42000

ZEN23129

CRANKSHAFT, COMPLETE

1

1

1

1

1

30

1155-74110

ZEN2330

MOUNT, PLATE

1

1

1

1

1

31

0262-10516

ZEN2331

SCREW, M5 x 16

3

3

3

3

3

32

1650-43230

ZEN2332

NUT, M8

1

33

1160-75210

ZEN2333M

PULLEY

1

1

1

1

34

1861-75101

ZEN2634

RECOIL ASSEMBLY

1

1

1

1

35

0263-30414

ZEN2341

SCREW, M4 x 14

4

4

4

4

36

1000-43240

ZEN6227

KEY

1

1

1

1

1

37

1140-43250

ZEN2337

SHIM

1

1

1

1

1

38-1

2629-71210

ZEN6236

COIL, (GREY)

1

38-2

1160-71211

ZEN2339M

COIL, (RED)

1

1

1

1

39

1155-71110

ZEN2354

ROTOR

1

1

1

1

1

40

0260-30422

ZEN6241

SCREW M4 x 22

2

2

2

2

2

41

0263-30414

ZEN2341

SCREW M4 x 14

2

2

2

2

2

42

T2075-72210

ZEN2638

PLUG CAP

1

1

1

1

1

43

1400-72121

ZEN6239

SPRING

1

1

1

1

1

44

2629-71311

ZEN6237

COIL

1

1

1

1

1

45

3699-91809

ZEN26451

SPARK PLUG RZ7C

1

1

1

1

1

3699-91975

ZEN2667M

SPARK PLUG MARINE ONLY

1

1

46

0263-30565

ZEN2648

SCREW, M5 x 55

2

2

2

2

2

47

1142-83110

ZEN2647

SPACER, 5 x 10 x 1.6

2

2

2

48

848ES08300

ZEN2649

AIR TUNNEL (VENTURI)

1

1

1

49

848EP18300

ZEN23150H

CLEANER ASSEMBLY

1

1

50

1000-03030

ZEN2650

TUBE

1

1

1

51-1

T2075-81000

ZEN2651

CARBURETOR ASSY WT-645

1

51-2

T2076-81000

ZEN23151

CARBURETOR ASSY WT-644

1

1

51- 3

T2077-81000

ZEN23152

CARBURETOR ASSY WT-643

1

1

52

1152-43260

ZEN2359

HUB

1

53

1152-43281

ZEN2360

STUD

1

54

1152-43290

ZEN2361

WASHER

1

55

3350-53410

ZEN2362

NUT, M8

1

56

1140-13141

ZEN23156

GASKET, MUFFLER

1

2

2

57-1

01252-30550

ZEN2357

BOLT, M5 x 50

2

57-2

01252-30560

ZEN2357H

BOLT, M5 x 60

2

2

58-1

0263-30408

ZEN2358

SCREW, M4 x 8

1

58-2

0263-90416

ZEN2358H/RC

SCREW, M4 x 16

1

1

59-1

T2075-15110

ZEN2655

MUFFLER

1

59-2

1148-08010

ZEN2355

MUFFLER

1

1

60

1145-15412

ZEN2366

SPACER –

1

1

61

1158-15420

ZEN2367

SPACER

1

1

62

T3039-91310

ZEN23124RC

SOCKET

1

1

1

1

1

T2075-98110

ZEN23144

OPTION FOR G260PUM/
G231PUM ONLY

1

1

Summary of Contents for AIR G26

Page 1: ...ENGINE INSTRUCTION MANUAL G26 Air G26 231Marine G26 G231 Heli G38 G62 GT80 Twin G45 1 1 2 3 4 5 6 7 2 3 4 5 6 7...

Page 2: ...ing the Engine 6 Carburetor Adjustment 6 Engine Care and Maintenance 7 Recommendations 7 Servicing the Engine 7 Disassembly 7 Assembly 8 Charts 9 Troubleshooting Guide for Gasoline Engines 11 Propelle...

Page 3: ...ents from behind the propeller 9 To stop the engine the black lead wire from the coil should be grounded to the engine body or use the throttle linkage to shut off the air by closing the throttle valv...

Page 4: ...05 Fieldstone Road Champaign IL 61822 Phone 217 355 9511 Engine Parts Identification It s important to be able to identify the parts of your Zenoah engines Attached you will find an exploded view of Z...

Page 5: ...and the output power increases gradually as the engine breaks in Starting the Engine Aircraft Before attempting to start the engine be sure to read through all the steps for starting the engine as out...

Page 6: ...e choke set the throttle valve at the idle position or at the position slightly open from the idle position and quickly pull the starter cord a few more times until the engine starts 6 For helicopter...

Page 7: ...in order to keep oil in the bearings Servicing the Engine Required Tools Regular screwdriver Phillips screwdriver Hexagonal wrench 4mm 5 32 Open wrench 19mm 3 4 Plastic hammer Thickness gauge Tapered...

Page 8: ...ntion to its direction 7 Wipe the contact surfaces of the cylinder block and crankcase and apply liquid gasket Permatex or equivalent 8 Put the piston in the cylinder with the piston s arrow facing in...

Page 9: ...ner Starting Ignition Spark Plug Idle Speed Max Power Min Torque Fuel Consumption Weight Unit mm cm3 Type Walbro Venturi mm Type BTDC rpm STD Option rpm rpm rpm cc kg G260PUM Water Cooled A A A WT 644...

Page 10: ...uge Remarks At the skirt end and the right angle to the piston pin When inserted in a new cylinder Standard 34 33 97 1 01 8 01 0 03 0 05 0 02 0 04 0 05 0 25 0 98 8 11 12 Standard 32 31 97 1 01 8 01 0...

Page 11: ...b The engine stops by itself It suddenly stops The crankshaft does not rotate or is abnormally heavy The crankshaft rotates Out of fuel Not out of fuel The carburetor has not beeen properly adjusted...

Page 12: ...for initial setup of your Zenoah engine Remember it s imperative to balance each propeller prior to installation onto your Zenoah engine Failure to do so may cause unwanted vibration in your aircraft...

Page 13: ...2 000 10 000 2 000 10 000 1800 10 000 BIS07123 BIS07138 BIS07145 BIS07163 BIS07445 6 Length Width Height Operating RPM Optional Mufflers OUTSIDE DIMENSIONS MM G26A M H G231M H G38 G45 G62 GT80 w sprin...

Page 14: ...2 8 T2075 13120 ZEN23108 GASKET CYLINDER 1 1 1 1 1 9 3310 12281 ZEN2309 BOLT M5X20 6 6 6 6 6 10 T2075 13150 ZEN23110 GASKET INSULATOR 1 1 1 1 1 11 1148 13162 ZEN23111 INSULATOR 1 1 1 1 1 12 T2075 141...

Page 15: ...22 ZEN6241 SCREW M4 x 22 2 2 2 2 2 41 0263 30414 ZEN2341 SCREW M4 x 14 2 2 2 2 2 42 T2075 72210 ZEN2638 PLUG CAP 1 1 1 1 1 43 1400 72121 ZEN6239 SPRING 1 1 1 1 1 44 2629 71311 ZEN6237 COIL 1 1 1 1 1 4...

Page 16: ...ZEN3827 ZEN3828 ZEN3829 ZEN3830 ZEN3831 ZEN3832 ZEN3833 ZEN3834 ZEN3835 ZEN3836 Q ty unit 2 2 1 1 2 1 1 1 1 1 1 1 1 2 1 2 Index No Part No Description 37 38 39 40 41 42 43 44 1 44 2 45 46 47 ZEN3837...

Page 17: ...ZEN4525 ZEN6223 ZEN6224 ZEN4528 ZEN4529 ZEN6228 ZEN6227 ZEN6229 ZEN6230 ZEN6232 ZEN6233 ZEN6234 ZEN6257 ZEN6235 ZEN6236 BOLT PIPE PISTON PISTON RING PISTON PIN PIN RETAINER CONROD BEARING WASHER CRAN...

Page 18: ...32 ZEN6233 ZEN6234 ZEN6235 ZEN6236 ZEN6237 ZEN6238 PISTON RING PISTON PIN PIN RETAINER NEEDLE BEARING CONNECTING ROD SPACER CRANKSHAFT COMP KEY SHIM FLYWHEEL NUT HUB PROPELLER COMP FOR G620PU 1 PIN FO...

Page 19: ...239 ZEN6242 ZEN44537 ZEN44538 ZEN44539 ZEN44540 ZEN6209 ZEN44542 PISTON PIN PIN RETAINER BEARING THRUST WASHER CRANKSHAFT COMP SHIM KEY NUT ROTOR SOURCE COIL IGNITION COIL CORD PLUG CAP BLACK CAP SPRI...

Page 20: ...inside a sturdy shipping box 1 Include complete name and address information inside the carton as well as clearly writing it on the outer label return address area 2 Include a note containing a brief...

Page 21: ...r ________________________________________________________________________ Purchased From ______________________________________________________________________________ Dealer s Name _________________...

Page 22: ...22...

Page 23: ...23...

Page 24: ...Copyright 2003 Horizon Hobby Inc www horizonhobby com ZZPZ200 6135...

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