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802700NZ - Commercial Installation Instructions - Aug 2015 -  V2.01 

Page 1 of 32

HydroTap G4 Celsius 

          Installation Instructions

Filtered, Boiling, Chilled and Chilled Sparkling drinking water 

with unfiltered Hot and Cold ambient water, for commercial kitchens

®

Affix Model Number Label 

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802700NZ

Commercial models

Summary of Contents for HydroTap G4 Celsius Series

Page 1: ...5 V2 01 Page 1 of 32 HydroTap G4 Celsius Installation Instructions Filtered Boiling Chilled and Chilled Sparkling drinking water with unfiltered Hot and Cold ambient water for commercial kitchens Affi...

Page 2: ...Page 2 of 32 802700NZ Commercial Installation Instructions Aug 2015 V2 01 Models Model B160 B240 Model C125 C175 Model CS175...

Page 3: ...ocedures 15 16 STEP 3 Install the Booster heater B240 Model Section 3 Booster 17 3 1 Specification 18 3 2 Installation and Removal 19 STEP 4 Filter Softener If required Section 4 Filter Installation 2...

Page 4: ...orrect power is available for the appliance F Check the under counter cupboard supporting the appliance is adequate for the total weight of the appliance when full of water Before Commissioning 1 Chec...

Page 5: ...g tap mounted on a kitchen sink or bench These units utilise a conventional refrigerant compressor to chill the water and a CO2 gas cylinder to carbonate the chilled water The Celsius taps will dispen...

Page 6: ...y qualified tradesperson The power cable and power outlet must be in a safe visible position for connection Venting Sometimes steam and or condensed droplets may discharge through a vent outlet at the...

Page 7: ...rding to MSDS Material Safety Data Sheet WARNINGS 1 The Zenith Celsius unit must be earthed The resistance of the earth connection from each exposed metal part must be less than 1 ohm 2 All Installati...

Page 8: ...with hoses 1 off Undersink Unit with air and water filters 1 off Mains water connection hose Vent Kit 1 x Inlet vent 1 x Outlet vent 9 x Screws 1 x Tee piece for ambient water supply 1 x User guide an...

Page 9: ...the Installation site Review all the technical specifications Ensure the underbench can support the product weight when full of water Sufficient space in the cupboard to install all of the undersink...

Page 10: ...iameter sheet metal hole punch for sink tops Not supplied 35mm diameter hole saw for timber bench tops Not supplied 42mm AF tube spanner or wrench Not supplied for fixing tap assembly Section 1 Tap In...

Page 11: ...e in the bench sink top BENCH TOP 1 1 35mm HOT COLD BRAIDED HOSES CHILLED TUBE BRASS WASHER BLACK RUBBER Seal BRASS NUT USB PLUG SPARKLING TUBE JG Y PIECE Note Trim all plastic tubes to minimise any d...

Page 12: ...Installation Instructions Aug 2015 V2 01 HOT COLD BRAIDED HOSES BOILING or CHILLED TUBE BRASS WASHER BLACK RUBBER SEAL BRASS NUT VENT TUBE USB PLUG 1 3 B160 B240 and C125 C175 Tap connections RUBBER...

Page 13: ...hole Ensure the black rubber seal is correctly positioned to give a water tight seal FIT THE RUBBER WASHER BRASS WASHER AND LARGE NUT BLACK RUBBER SEAL 35mm HOLE IN BENCH TOP 1 4 Secure the rubber br...

Page 14: ...s for a 50mm air gap either side and 300mm above of the undersink unit It is important that the 4mm door buffers For all installations are fitted to the inside edge of the cupboard door to allow sufic...

Page 15: ...B C 2 2 Standard ventilation for Chilled and Chilled Sparkling models A Kickboard cutout 1 Drill 4 pilot holes 12mm dia in corners 2 Finish cutout using a Jigsaw and Kethole or Wall board saw B Cabin...

Page 16: ...Drill four pilot holes 12mm dia 2 3 When standard ventilation cannot be used the following instructions are critical if there is insufficient cupboard air circulation Cutout details For low use appli...

Page 17: ...ed to provide pre heating of water before it enters the Zenith HydroTap G4 boiling tank The Booster is supplied as standard equipment with all 240 cup models However it may be later installed as an ac...

Page 18: ...ctions on top of the Booster The hot water outlet hose must be thermally insulated with the insulation provided Tilt Forward Lift UP Release Note Remove the backing plate for wall mounting 3 3 To Remo...

Page 19: ...fitting on the Zenith HydroTap to the water inlet of the booster unit Marked Blue and from the outlet of the booster unit Marked Red to the Bypass IN fitting on the Zenith HydroTap unit Avoid exertin...

Page 20: ...ouching the filter O rings and filter opening as this may cause bacterial contamination of the cartridge 3 Moisten the O rings with water align the front cartridge label to the left and push the new c...

Page 21: ...asy fit over the spigot soak it in hot water before re applying Do not force the seal to fit Turn the regulator OFF by rotating the regulator knob all the way out in an anti clockwise direction NOTE T...

Page 22: ...ect the joint for leaks 4 If any bubbles appear the joint will need to be resealed CO2 Regulator 5 5 Leak Test This gauge shows the pressure in the bottle and indicates when the bottle is empty Initia...

Page 23: ...cut at an angle 2 Remove any swarf or unwanted material 3 Push the tube into the John Guest fitting making sure all connections to the John Guest fittings are pushed in past the O ring to full depth...

Page 24: ...feed water bypass the internal filter and only be filtered by the external filtration This diverter valve is located at the rear panel of the undersink unit on the filter door side see the image below...

Page 25: ...required for B160 HydroTap POWER CORD USB MAINS IN MIXER OUT MIXER IN BOILING OUT BYPASS IN VENT BYPASS OUT RED CLEAR BRAIDED Max 1400mm Max 450mm 280mm Note All silicon tubes must be cut to size The...

Page 26: ...OWER CORD USB MAINS IN MIXER OUT MIXER IN BOILING OUT BYPASS IN VENT BYPASS OUT RED CLEAR BRAIDED Booster Not required for B240 HydroTap Booster option Note All silicon tubes must be cut to size They...

Page 27: ...HILLED OUTLET MAINS IN 336mm MAX 1490 mm MAX 400 mm Min 35 mm 6 6 Model C125 Model C175 BLUE BRAIDED Installation Instructions Note All silicon tubes must be cut to size They must have a constant fall...

Page 28: ...lengths are matched to the pumps performance and therefore CANNOT be lengthened Take time to consider hose lengths when determining the mounting positions for the options Note All silicon tubes must b...

Page 29: ...ally you will be prompted to select a language After commissioning the system may be customised by selecting further options in Section G Settings within the User Guide Have a 10L bucket or similar co...

Page 30: ...ton 4 In the next screen press YES to enable the Booster 5 Turn the Booster ON 6 Water must be run through the Booster for a min of 30 seconds before the heater will activate 7 Dispense boiling water...

Page 31: ...Internal fault Call Zenith Service Condenser sensor Closed Internal fault Check Ventilation Call Zenith Service Condenser sensor Open Internal fault Check ventilation Call Zenith service Heater fuse...

Page 32: ...825 and SA2006 08043 Other patents are in force and patent applications are pending As Zenith policy is one of continuous product improvement changes to specifications may be made without prior notice...

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