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Page 6 of 20

Zenith Hydro Tap Installation and Operating Instructions - 81467 - February 2005

Installation procedure 

continued

Vent line 

Chilled line 

Hot line 

Front

Vent

Hot Outlet

Step B - Installing the undersink unit (all models)
SPECIAL NOTE: The HydroTap undersink units are heavy, take note of the
weights listed in the table on page 4. If you think you cannot lift the unit
safely, get help and avoid possible injury.

Before positioning the heater connect the braided water inlet hose (supplied) to the
cold water inlet on the unit. This is located at the rear of the unit.

Position the Zenith HydroTap undersink unit as close as possible to directly beneath
the Zenith HydroTap tap head.

The connection tubes supplied with the tap head assembly CANNOT be lengthened.

Leave at least a 50 mm air-gap without obstruction on each side of the unit.

Adjust both cupboard door hinges and attach the supplied rubber door buffers to
the doors to create a 4 mm air-gap between the doors and the cupboard. This is
the minimum ventilation requirement for low usage installations.

Important Note:

Proper air circulation must be provided for all Boiling and Chilled

models. The system will operate correctly only if the recommended air gaps are
achieved during installation. A ventilation hole measuring 100mm must be cut into
the top half of the cupboard door to accommodate the air vent provided. Make
sure that the undersink unit ventilation grilles are not obstructed in any way.

This instruction is critical!

Cupboard ventilation for Boiling only and Boiling Ambient models is recommended
but not essential.

Step C - Connecting the tap
Model BC and HT (boiling/chilled models)

Measure and trim the blue tube and connect it to the chilled water outlet located on 
the top front, right hand side of the nder-sink unit. Use spring clamps provided.

Measure and trim the red marked tube and connect it to the hot water outlet
located on the top center, right hand side of the undersink unit. Use spring clamps
provided.

Measure and trim the unmarked tube and connect it to the vent outlet located on
the top center, left hand side the top of the undersink unit.Use spring clamps
provided.

NOTE:

All tubes must have a continuous fall back to the undersink unit.

Connect the tap USB connector to the USB connector attached to the undersink
unit. Orient the USB plug carefully and connect, do not force the plug. Once
connected, fix the cable to the wall, ensure it is away from any possible water
splashes and is off the floor.

Note:

When trimming any silicon tubes trim to minimum length, do not loop any

excess or allow kinking of the tubes. When connecting, slide the tube over the pipe
at least 25mm.

Model B, BD and HT (boiling only models)

Measure and trim the red marked tube and / or the blue marked tube and connect
it to the hot water outlet and amblient outlet if a BD model, on the top of the
undersink unit. Use spring clamps provided.

Measure and trim the unmarked tube and connect it to the vent outlet on the top of
the undersink unit. Use spring clamps provided.

NOTE: 

All tubes must have a continuous fall back to the undersink unit.

Connect the tap USB connector to the USB connector attached to the undersink
unit. Orient the USB plug carefully and connect, do not force the plug. Once
connected, fix the cable to the wall, ensure it is away from any possible water
splashes and is off the floor.

Summary of Contents for HydroTap B100

Page 1: ...ydroTap Filtered boiling and chilled drinking water for kitchens and tea rooms Commercial Models 30281 Zenith HydroTap BC150 175 30271 Zenith HydroTap BC100 125 37201 Zenith HydroTap B10OF 38201 Zenith HydroTap B150F 37291 Zenith HydroTap B100 38291 Zenith HydroTap B150 Disabled Models 37276 Zenith HydroTap BCD100 125 38286 Zenith HydroTap BCD150 175 37206 Zenith HydroTap BD10OF 38206 Zenith Hydro...

Page 2: ...y all models 7 Step E Testing and commissioning 7 Font Installation procedure 8 Operating the Tap 9 Cleaning 10 Replacing the Filter 10 Pull out Font Template pages a b c d Setting the Energy Saver Timer 15 AuxillIiary Fan Attachment 16 Hot Safety Isolation 16 Trouble Shooting 17 Exploded view Chiller Module and Spares 18 Exploded view Boiler Module and Spares 19 Exploded view HT series boiler onl...

Page 3: ...re given in the table under the heading Installation Requirements Do not lift the unit by the doors Airflow The ambient temperatures this unit should operate within are 5ºC 35ºC Proper air circulation must be provided The system will operate satisfactorily only if the recommended air gaps are provided these are 65mm min rear clearance and 50mm side clearance An air vent is provided with each unit ...

Page 4: ...e 750 mm flexible connection and positioned so that the connection point and the stop cock will not be obstructed when the undersink unit is installed Power supply 220 240 Volt AC for connection to the heater via a 10 amp G P O Installation Requirements BC Model 100 Cups of Boiling Water per Hour 125 Glasses of Chilled Water per Hour Frost Protection If this appliance is located where the ambient ...

Page 5: ...Slide it up to meet the All Thread and pass the All Thread through the center of the Spider Clamp 7 Hold the All Thread steady and re fit the 6mm nut to the All Thread using the tube spanner supplied in the kit Check the Tap Head position before securing it tightly against the bench sink top NOTE 1 The tap assembly must not be positioned more than 1m above the HydroTap unit Failure to do this may ...

Page 6: ... essential Step C Connecting the tap Model BC and HT boiling chilled models Measure and trim the blue tube and connect it to the chilled water outlet located on the top front right hand side of the nder sink unit Use spring clamps provided Measure and trim the red marked tube and connect it to the hot water outlet located on the top center right hand side of the undersink unit Use spring clamps pr...

Page 7: ...he water to 95ºC maintaining it at that temperature for a short stabilization period Once stabilized the element will cycle On bring the water to boiling point and hold it there for a short period The unit now carries out a self calibration function to ensure correct temperatures are maintained During this period the Red LED on the Tap Head assembly flashes slowly until the calibration function is...

Page 8: ...he fixing nut withtheTube Spanner provided in the kit NOTE The All Thread is a floating component it locks into place once tension is applied by the fixing nut and washer 6 Tighten the securing pin so the Font base is flush with the bench top NOTE The fixing nut above the drain elbow can be loosened to correctly position the direction of the elbow Ensure when the re positioning is complete the nut...

Page 9: ...the Blue lever allows dispensing of chilled water Pulling up the Blue lever allows the tap to operate in a no touch mode Water will flow for a maximum time of 15 seconds To reset return the handle to the Off position and repeat the step The lever has to be manually returned to the Off position Child Proof Lock boiling chilled models The child proof lock can be activated to prevent boiling water fl...

Page 10: ...til it stops 4 Ease cartridge downwards to detach it from the filter head socket 5 Do not tilt the cartridge as dirty water may spill from it if tilted 6 Unpack replacement cartridge and write today s date where shown on the label 7 Avoid touching the filter O rings and filter opening as this may cause bacterial contamination of the cartridge 8 Align cartridge tabs with the slots on the under side...

Page 11: ...tions section of this document Press either Mode or Mode button until Litres Filtered is displayed Press Adjust once and Reset Counter will be displayed press Adjust button once and Are You Sure will be displayed Press Adjust once and Litres Filtered will be reset to 0 Activating Sleep Mode This mode allows the HydroTap to go into Energy Saving mode In this mode the unit will go to sleep after a p...

Page 12: ... is the most effective for your installation Application of the fan is of paramount importance in situations where the cupboard space reaches temperatures greater than 35ºC Boiling Water Safety Isolation excluding HT boiling only models The HydroTap if equipped with a safety mode that allows protection against accidental operation by Infirmed or disabled persons 1 On the LCD scroll through the men...

Page 13: ...just come out of OFF cycle Possible internal fault Excessive use unit refilling or chilling down to temperature Possible internal fault Check power supply Ensure power plug is correctly fitted and switch is turned ON Check loom connection Contact local Zenith service provider Check LCD for information Check water supply is on Check to ensure plumbing connecting is made Check power plug is correctl...

Page 14: ...ator kit BC150 175 17 Z90023 compressor kit BC150 175 7 Z90633 sensor probe kit 18 Z90639 fan motor kit BC100 125 8 Z90634 pump kit cold 18 Z90640 fan motor kit BC150 175 9 Z90622 PCB kit BC100 125 BC150 175 19 Z90437 capacitor kit BC100 125 9 Z90663 PCB kit domestic BC60 85 19 Z90020 capacitor kit BC150 175 9 Z90664 PCB kit B100 B150 20 Z90185 loom level sensor kit 9 Z90665 PCB kit domestic B60 2...

Page 15: ... kit hot tank BC100 125 4 Z90617 gasket and elbow kit BC 150 175 16 Z90630 level sensor kit hot tank BC150 175 5 Z90579 overload kit 17 Z90186 loom overlad kit 6 Z90618 element 1500W kit 18 Z90187 loom compressor to fan kit 6 Z90619 element 1800W kit 19 Z90188 loom solenoid kit 7 Z90620 sensor probe kit 20 Z90189 loom level sensor kit hot 8 Z90621 pump kit hot 21 Z90190 loom gland main PCB to tap ...

Page 16: ...le Solenoid Kit 4 Z90658 Gasket and Elbow Kit BC 100 125 5 Z90579 Overload Kit 6 Z90618 Element 1500 watt Kit 7 Z90620 Sensor Probe Hot 8 Z90621 Pump Kit Hot 9 Z90689 PCB Kit Boiling Only 10 Z90624 Leak Sensor Kit 11 Z90130 Clips Kit 12 Z90056 Flexible Inlet Hose Kit 13 Z90690 Level Sensor Kit Hot Tank H T 60 85 14 Z90186 Loom Overload Kit 15 Z90661 Loom Solenoids Kit 16 Z90189 Loom Level Sensor K...

Page 17: ...Zenith Hydro Tap Installation and Operating Instructions 81467 February 2005 Page 17 of 20 Notes ...

Page 18: ...Page 18 of 20 Zenith Hydro Tap Installation and Operating Instructions 81467 February 2005 Notes ...

Page 19: ...Zenith Hydro Tap Installation and Operating Instructions 81467 February 2005 Page 19 of 20 Notes ...

Page 20: ...costs are payable by the customer other than any mileage or travelling time charges incurred by a Zenith Service Provider or the cost of removal cartage and re installation of any component of the appliance if it needs to be returned for repair its Distributor This warranty does not cover damage resulting from non operation of the appliance or consequential damage to any other goods furnishings or...

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