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Zenith Hydro Tap Installation and Operating Instructions - 81467 - February 2005

Page 5 of 20

In addition to normal tools, the following will be required:

38mm diameter sheet metal hole punch for sink tops. (not supplied)

38mm diameter hole saw for timber bench tops. (not supplied)

Nut runner tube spanner (supplied) for fixing tap assembly.

When installing a Font unit:

108mm diameter sheet metal or hole saw to suit surface being cut.

Special tools required

Step A - Installing the tap (all models)

1. Make sure that the tap location will allow the nozzle to drain into the sink.

2. Install the 38mm hole in the bench / sink top.

3. Remove the “Spider Clamp” and S/S washer by undoing the 6mm nut

located on the  “All Thread” at the base of the Tap Head Assembly.
A tube spanner is supplied in your installation kit for this job.

4. Ensure the black plastic spacer remains in place as this is the moisture

seal against the bench / sink top. A light smearing of silicon sealant on the
underside of the spacer will ensure a watertight fit.

5. Pass all three hoses through the 38mm hole and carefully locate the Head

Assembly and black spacer on the bench / sink area.

6. From the underside of the bench / sink area re-locate the S/S washer and

“Spider Clamp” by feeding each of the three tubes and electrical cable
evenly in between the legs of the “Spider Clamp”. Slide it up to meet the
“All Thread”, and pass the “All Thread” through the center of the “Spider
Clamp”.

7. Hold the “All Thread” steady and re-fit the 6mm nut to the “All Thread”

using the tube spanner supplied in the kit. Check the Tap Head position
before securing it tightly against the bench / sink top.

NOTE 1: The tap assembly must not be positioned more than 1m above

the HydroTap unit. Failure to do this may result in poor water delivery.

NOTE 2: Under no circumstances should the Tap be twisted after the

installation is complete.

Installation procedure

Fixing nut

Black spacer

Spider clamp

Smear silicon
on underside 

flat surface

Note:

A stainless steel washer is

supplied to go in between the

Spider Clamp and the underside

of the sink top. Position it here.

This switch must provide all-pole disconnection and a contact separation
of at least 3mm installed in accordance with wiring rules.

Cold water supply with a minimum working pressure of 175 kPa and a
maximum working pressure of 700 kPa connected via an isolation valve. If
pressure is likely to exceed 700 kPa, install a 500 kPa Pressure Limiting
Valve.

The fitting of an air flow vent cut into the top half of the cupboard door
concealing the HydroTap requiring a cut size of approximately 100mm
circular, to provide adequate warm air displacement. In installations where
high volume  draw-off will occur, the fitting of the accessory exhaust fan is
essential.

Important:  Do not proceed with the installation if these requirements are
not met.

Installation Requirements 

continued

Summary of Contents for HydroTap B100

Page 1: ...ydroTap Filtered boiling and chilled drinking water for kitchens and tea rooms Commercial Models 30281 Zenith HydroTap BC150 175 30271 Zenith HydroTap BC100 125 37201 Zenith HydroTap B10OF 38201 Zenith HydroTap B150F 37291 Zenith HydroTap B100 38291 Zenith HydroTap B150 Disabled Models 37276 Zenith HydroTap BCD100 125 38286 Zenith HydroTap BCD150 175 37206 Zenith HydroTap BD10OF 38206 Zenith Hydro...

Page 2: ...y all models 7 Step E Testing and commissioning 7 Font Installation procedure 8 Operating the Tap 9 Cleaning 10 Replacing the Filter 10 Pull out Font Template pages a b c d Setting the Energy Saver Timer 15 AuxillIiary Fan Attachment 16 Hot Safety Isolation 16 Trouble Shooting 17 Exploded view Chiller Module and Spares 18 Exploded view Boiler Module and Spares 19 Exploded view HT series boiler onl...

Page 3: ...re given in the table under the heading Installation Requirements Do not lift the unit by the doors Airflow The ambient temperatures this unit should operate within are 5ºC 35ºC Proper air circulation must be provided The system will operate satisfactorily only if the recommended air gaps are provided these are 65mm min rear clearance and 50mm side clearance An air vent is provided with each unit ...

Page 4: ...e 750 mm flexible connection and positioned so that the connection point and the stop cock will not be obstructed when the undersink unit is installed Power supply 220 240 Volt AC for connection to the heater via a 10 amp G P O Installation Requirements BC Model 100 Cups of Boiling Water per Hour 125 Glasses of Chilled Water per Hour Frost Protection If this appliance is located where the ambient ...

Page 5: ...Slide it up to meet the All Thread and pass the All Thread through the center of the Spider Clamp 7 Hold the All Thread steady and re fit the 6mm nut to the All Thread using the tube spanner supplied in the kit Check the Tap Head position before securing it tightly against the bench sink top NOTE 1 The tap assembly must not be positioned more than 1m above the HydroTap unit Failure to do this may ...

Page 6: ... essential Step C Connecting the tap Model BC and HT boiling chilled models Measure and trim the blue tube and connect it to the chilled water outlet located on the top front right hand side of the nder sink unit Use spring clamps provided Measure and trim the red marked tube and connect it to the hot water outlet located on the top center right hand side of the undersink unit Use spring clamps pr...

Page 7: ...he water to 95ºC maintaining it at that temperature for a short stabilization period Once stabilized the element will cycle On bring the water to boiling point and hold it there for a short period The unit now carries out a self calibration function to ensure correct temperatures are maintained During this period the Red LED on the Tap Head assembly flashes slowly until the calibration function is...

Page 8: ...he fixing nut withtheTube Spanner provided in the kit NOTE The All Thread is a floating component it locks into place once tension is applied by the fixing nut and washer 6 Tighten the securing pin so the Font base is flush with the bench top NOTE The fixing nut above the drain elbow can be loosened to correctly position the direction of the elbow Ensure when the re positioning is complete the nut...

Page 9: ...the Blue lever allows dispensing of chilled water Pulling up the Blue lever allows the tap to operate in a no touch mode Water will flow for a maximum time of 15 seconds To reset return the handle to the Off position and repeat the step The lever has to be manually returned to the Off position Child Proof Lock boiling chilled models The child proof lock can be activated to prevent boiling water fl...

Page 10: ...til it stops 4 Ease cartridge downwards to detach it from the filter head socket 5 Do not tilt the cartridge as dirty water may spill from it if tilted 6 Unpack replacement cartridge and write today s date where shown on the label 7 Avoid touching the filter O rings and filter opening as this may cause bacterial contamination of the cartridge 8 Align cartridge tabs with the slots on the under side...

Page 11: ...tions section of this document Press either Mode or Mode button until Litres Filtered is displayed Press Adjust once and Reset Counter will be displayed press Adjust button once and Are You Sure will be displayed Press Adjust once and Litres Filtered will be reset to 0 Activating Sleep Mode This mode allows the HydroTap to go into Energy Saving mode In this mode the unit will go to sleep after a p...

Page 12: ... is the most effective for your installation Application of the fan is of paramount importance in situations where the cupboard space reaches temperatures greater than 35ºC Boiling Water Safety Isolation excluding HT boiling only models The HydroTap if equipped with a safety mode that allows protection against accidental operation by Infirmed or disabled persons 1 On the LCD scroll through the men...

Page 13: ...just come out of OFF cycle Possible internal fault Excessive use unit refilling or chilling down to temperature Possible internal fault Check power supply Ensure power plug is correctly fitted and switch is turned ON Check loom connection Contact local Zenith service provider Check LCD for information Check water supply is on Check to ensure plumbing connecting is made Check power plug is correctl...

Page 14: ...ator kit BC150 175 17 Z90023 compressor kit BC150 175 7 Z90633 sensor probe kit 18 Z90639 fan motor kit BC100 125 8 Z90634 pump kit cold 18 Z90640 fan motor kit BC150 175 9 Z90622 PCB kit BC100 125 BC150 175 19 Z90437 capacitor kit BC100 125 9 Z90663 PCB kit domestic BC60 85 19 Z90020 capacitor kit BC150 175 9 Z90664 PCB kit B100 B150 20 Z90185 loom level sensor kit 9 Z90665 PCB kit domestic B60 2...

Page 15: ... kit hot tank BC100 125 4 Z90617 gasket and elbow kit BC 150 175 16 Z90630 level sensor kit hot tank BC150 175 5 Z90579 overload kit 17 Z90186 loom overlad kit 6 Z90618 element 1500W kit 18 Z90187 loom compressor to fan kit 6 Z90619 element 1800W kit 19 Z90188 loom solenoid kit 7 Z90620 sensor probe kit 20 Z90189 loom level sensor kit hot 8 Z90621 pump kit hot 21 Z90190 loom gland main PCB to tap ...

Page 16: ...le Solenoid Kit 4 Z90658 Gasket and Elbow Kit BC 100 125 5 Z90579 Overload Kit 6 Z90618 Element 1500 watt Kit 7 Z90620 Sensor Probe Hot 8 Z90621 Pump Kit Hot 9 Z90689 PCB Kit Boiling Only 10 Z90624 Leak Sensor Kit 11 Z90130 Clips Kit 12 Z90056 Flexible Inlet Hose Kit 13 Z90690 Level Sensor Kit Hot Tank H T 60 85 14 Z90186 Loom Overload Kit 15 Z90661 Loom Solenoids Kit 16 Z90189 Loom Level Sensor K...

Page 17: ...Zenith Hydro Tap Installation and Operating Instructions 81467 February 2005 Page 17 of 20 Notes ...

Page 18: ...Page 18 of 20 Zenith Hydro Tap Installation and Operating Instructions 81467 February 2005 Notes ...

Page 19: ...Zenith Hydro Tap Installation and Operating Instructions 81467 February 2005 Page 19 of 20 Notes ...

Page 20: ...costs are payable by the customer other than any mileage or travelling time charges incurred by a Zenith Service Provider or the cost of removal cartage and re installation of any component of the appliance if it needs to be returned for repair its Distributor This warranty does not cover damage resulting from non operation of the appliance or consequential damage to any other goods furnishings or...

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