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Zenith Heaters Hydro Tap G4 Installation Instructions Manual Download Page 35

801910NZ -  Sparkling HydroTap - Installation Instructions - Aug 2015 -  V2.01 

Page 35 of 44

Booster

    Installation Instructions

6.6

 

Model All-In-One Vented - BCSHA-AV 240/175

HydroTap 

AIO 

 Connections

Note: The tube lengths are matched to the pumps performance and therefore CANNOT be lengthened 
Take time to consider hose lengths when determining the mounting positions for the options 

Tee piece and 

Restrictafl ow 

valve

External COLD 

isolation valve

(Not Supplied)

RED

CLE

A

R

BR

A

IDED

Booster 
option

POWER

CORD

USB

CHILLED 

OUTLET

MAINS 

IN

MIXER 

OUT

MIXER 

IN

BOILING 

OUT

BYPASS 

IN

VENT BYPASS 

OUT

SPARKLING 

OUTLET

G

A

S IN

CO2  

IN

BLUE

WHITE

Note: 

- Mains hose 
length is 750mm
- Plug and Cord 
length is 1800mm

Position the under 
sink unit close 
to the outlet tap, 
within reach of 
the hose and cord 
lengths supplied

Note:

 All 

silicon tubes 

must be cut to 

size. They must 

have a constant 

fall back to the 

unit.

Summary of Contents for Hydro Tap G4

Page 1: ...lation Instructions Aug 2015 V2 01 Page 1 of 44 HydroTap G4 Installation Instructions Filtered Boiling Chilled and Sparkling drinking water for commercial kitchens and tea rooms Affix Model Number Lab...

Page 2: ...ds These three taps are directly compatible with the G4 under bench unit The All In One Tap is a stand alone tap that may be used as an alternative to any of the above combinations The A I O is compat...

Page 3: ...ifications and Installation 25 27 STEP 4 Mount the external filter softener if required Section 4 Filter Softener installation 4 1 Mounting the filter head cartridge Installation 28 STEP 5 Fit the CO2...

Page 4: ...nstalled correctly 2 Check all plumbing fittings have been tightened 3 Ensure the outlet and vent pipes are positioned to drain correctly 4 Ensure there is adequate ventilation 5 Check all tubes from...

Page 5: ...s they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety Children should be supervised to ensure that they do not play with the applia...

Page 6: ...ntains gas under pressure may explode if heated Do not expose to temperatures exceeding 50 C Do not pierce or burn even after use Do not expose to naked flame or any incandescent material Keep out of...

Page 7: ...Air Duct 1 x Mounting plate Vent Kit 1 x Kickboard louvre 1 x Door vent louvre 1 x Front vent grill 1 off HydroTap Booster Heater hoses Supplied with 240 175 models 1 x Restrictaflow valve and Tee pie...

Page 8: ...7ml the Glass measurement 200ml Product covered by these instructions Add an extra 4 5 kg when full of water Capacity Boiling cups Capacity Chilled glasses Boost 10A GPO s Required Power Rating kW Boo...

Page 9: ...nd positioned so that the connection point and the stop cock will not be obstructed when the undersink units are installed For the mains pressure All IN ONE an external hot and cold water supply will...

Page 10: ...m the sink using a Zenith Font available as an accessory Section 1 Tap Installation 116 BC HydroTap Classic TAP Recommended dispensing distance Elite 116 mm HydroTap Classic 116 mm HydroTap Arc Cube 1...

Page 11: ...t on the underside of the spacer to ensure a watertight fit 1 2 Cut a 35mm hole in the bench sink top BENCH TOP 1 1 35mm ALL THREAD ROD STAINLESS STEEL SPACER SPIDER CLAMP NUT BLACK PLASTIC SPACER Tap...

Page 12: ...Fit the STAINLESS STEEL WASHER SPIDER CLAMP AND 6mm NUT 6mm NUT SPIDER CLAMP STAINLESS STEEL WASHER Incoming water Blue White hoses to chilled sparkling water outlet Red hose to boiling water outlet...

Page 13: ...selected holes NOTE When determining which of the 6 holes are required for the new spout height and orientation check the new plastic clip position will clear the undercut and that the wiring loom wil...

Page 14: ...ustment Fixed position options 1 7 O RING LOWER RUBBER WASHER WASHER NUT 1 9 Mounting See table on Page 11 Cut a 35mm hole in the bench sink top BENCH TOP 35mm A A Left Hand Control Right Hand Control...

Page 15: ...drain into the sink Tap assembly exploded view and kitchen layout side view BRAIDED HOSE x 3 Mixer Tap Installation 1 11 O RING LOWER RUBBER WASHER WASHER NUT External Mains Blue band Mixer IN Red ba...

Page 16: ...of the Mixer tap Note If mounting on an uneven surface a light smear of silicone on the O ring will ensure a water tight seal Pass the tap tubes and threaded extension through the 35mm hole and posit...

Page 17: ...d length is 1800mm Position the under sink unit close to the outlet tap within reach of the hose and cord lengths supplied Note The tube lengths are matched to the pumps performance and therefore CANN...

Page 18: ...ter passing the usb cable and tubes through the 50mm hole Thread the cable and silicon tubes through the circular clamp block Check the tube colour alignment with the coloured dots on the clamp block...

Page 19: ...ssy BLUE to Chiller connection CLEAR to vent RED to Boiling connection From Mixer OUT AIO Mains assy BLUE mark WHITE mark BLUE mark RED mark Clamp Block markings and silicon tube positions viewed from...

Page 20: ...h the colours on the extension tubes and on the clamp block as indicated Make sure all tubes and hoses are firmly secured 1 19 Note All silicon tubes must be cut to size They must have a constant fall...

Page 21: ...be tted in the cold water supply line from the isolation valve Not supplied to the mixer tap See diagrams Note Fit the insulation supplied to the JG tubes used for Boiling and for Chilled water Note A...

Page 22: ...nded to install vent duct and louvre panels for under floor and or door vent systems Note Inlet and outlet vents should be separated by a Min 100mm to avoid hot air recirculation IMPORTANT See section...

Page 23: ...ent for Chilled Sparkling models with kickboard venting via a left hand appliance duct Typical Cut out arrangement for Boiling Chilled Sparkling models with kickboard venting via a right hand applianc...

Page 24: ...is not fitted If the kick board vent kit cannot be used then it is important to fit a standard HydroTap vent kit which ensures heat dissipation through natural convection via installed vents For high...

Page 25: ...nded to provide pre heating of water before it enters the Zenith HydroTap G4 boiling tank The Booster is supplied as standard equipment with all 240 cup models However it may be later installed as an...

Page 26: ...onnections on top of the Booster The hot water outlet hose must be thermally insulated with the insulation provided Tilt Forward Lift UP Release Note Remove the backing plate for wall mounting 3 3 To...

Page 27: ...Out fitting on the Zenith HydroTap to the water inlet of the booster unit Marked Blue and from the outlet of the booster unit Marked Red to the Bypass IN fitting on the Zenith HydroTap unit Avoid exer...

Page 28: ...Avoid touching the filter O rings and filter opening as this may cause bacterial contamination of the cartridge 3 Moisten the O rings with water align the front cartridge label to the left and push t...

Page 29: ...an easy fit over the spigot soak it in hot water before re applying Do not force the seal to fit Turn the regulator OFF by rotating the regulator knob all the way out in an anti clockwise direction NO...

Page 30: ...Inspect the joint for leaks 4 If any bubbles appear the joint will need to be resealed CO2 Regulator 5 5 Leak Test This gauge shows the pressure in the bottle and indicates when the bottle is empty In...

Page 31: ...foam insulation to the Blue and to the White tubes after trimming them to length Install the mains water braided hoses to the undersink unit before locating the unit in place Section 6 Underbench Unit...

Page 32: ...ls Min 50 mm side Clearance 400mm RED CLEAR BRAIDED Max 1000mm Max 500mm POWER CORD USB CHILLED OUTLET MAINS IN MIXER OUT MIXER IN BOILING OUT BYPASS IN VENT BYPASS OUT SPARKLING OUTLET CO2 IN GAS IN...

Page 33: ...lengthened 6 4 Model BCS 240 175 RED CLEAR BRAIDED POWER CORD USB CHILLED OUTLET MAINS IN MIXER OUT MIXER IN BOILING OUT BYPASS IN VENT BYPASS OUT SPARKLING OUTLET GAS IN CO2 IN BLUE WHITE Note Mains...

Page 34: ...CANNOT be lengthened External HOT and COLD isolation valves Not Supplied Tee piece Supplied 6 5 Model All In One Mains Pressure BCSHA 160 175 RED CLEAR BRAIDED GAS IN POWER CORD USB CHILLED OUTLET MA...

Page 35: ...ounting positions for the options Tee piece and Restricta ow valve External COLD isolation valve Not Supplied RED CLEAR BRAIDED Booster option POWER CORD USB CHILLED OUTLET MAINS IN MIXER OUT MIXER IN...

Page 36: ...Tee piece and Restricta ow valve supplied External COLD isolation valve Not Supplied GAS IN POWER CORD USB CHILLED OUTLET MAINS IN MIXER OUT MIXER IN BOILING OUT BYPASS IN VENT BYPASS OUT SPARKLING O...

Page 37: ...piece and Restricta ow valve supplied External COLD isolation valve Not Supplied GAS IN POWER CORD USB CHILLED OUTLET MAINS IN MIXER OUT MIXER IN BOILING OUT BYPASS IN VENT BYPASS OUT SPARKLING OUTLE...

Page 38: ...tube lengths are matched to the pumps performance and therefore CANNOT be lengthened Take time to consider hose lengths when determining the mounting positions for the options Note Mains hose length...

Page 39: ...and the flush line stop cock Place the valve end of the flush line into the 10L bucket or container 7 2 Filter Flush Section 7 Commissioning 7 1 CO2 Purge 1 Press the START button to commence the pur...

Page 40: ...ling calibration procedure This will take approx 5 6 minutes Upon completion a Booster reminder screen will appear and allow you to return home by pressing the Home button Check the Date and Time sett...

Page 41: ...ional procedures please refer to the HydroTap user guide located inside the lter housing access door To enabled when a Booster unit is installed 1 With the unit in Normal operating mode and with the s...

Page 42: ...ernal fault Call Zenith Service Condenser sensor Closed Internal fault Check Ventilation Call Zenith Service Condenser sensor Open Internal fault Check ventilation Call Zenith service Heater fuse driv...

Page 43: ...801910NZ Sparkling HydroTap Installation Instructions Aug 2015 V2 01 Page 43 of 44 Notes...

Page 44: ...01 AU637412 AU635979 GB0422305 GB2065848 US4354049 US5103859 US5099825 and SA2006 08043 Other patents are in force and patent applications are pending Head Office Zenith Heaters Limited IRD No 95 640...

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