Zener SMARTSTART 6000 Instruction Manual Download Page 8 | Manualshive

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Installation

‐

Mechanical

Technical

Manual:

Smartstart

®

6000

IMI0042

rev

K

Page

5

Dimensions

(All

Dimensions

in

mm)

Mounting

Holes:

Mounting

Holes

:

Mounting

Holes:

Model:

Chassis

A

B

C

D

Depth

6R005B2

B2

335

162

315

111

174

6R015B2

B2

335

162

315

111

174

6R030B2

B2

335

162

315

111

174

6R060B2

B3

440

162

420

111

174

6R080B2

B3

440

162

420

111

174

Model:

Chassis

A

B

C

D

Depth

6R10000

A2

430

248

400

216

244

6R19000

A2

430

248

400

216

244

6R22000

A2

430

248

400

216

244

6V09000

A2+

430

248+55

400

216

244

Model:

Chassis

A

B

C

D

Depth

6R36000

A3

670

375

640

159

285

6R58000

A3

670

375

640

159

285

6R83000

A3

670

375

640

159

285

6V20000

A3+

670

375

640

159

305

6V40000

A3+

670

375

640

159

305

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Summary of Contents for SMARTSTART 6000

Page 1: ...ZENER VARIDRIVE SOLUTIONS ZENER SMARTSTART 6000 Soft Starter Instruction Manual...

Page 2: ......

Page 3: ...enu Advanced A10 A61 29 9 Setup menu Network N01 N20 31 10 Setup menu Commands 32 11 Setup menu Starter Diagram 32 12 Setup menu Network Diagram 33 Relay functions I O functions Alarm Trip Messages 34...

Page 4: ...essary safety EMC regulatory operational and other requirements for that product Requirements for the purchaser s final product may be substantially different to the requirements for stand alone inver...

Page 5: ...ore this equipment in an area where the ambient temperature will fall below 20 C or rise above 70 C DO NOT store this equipment in areas that are subject to condensation or corrosive atmosphere Proper...

Page 6: ...the motor to match the load type during the acceleration deceleration This essentially allows a constant torque to be produced in the motor The continual monitoring of the motor characteristics durin...

Page 7: ...trolled internal fans Installing a bypass contactor will reduce the heat dissipated and the ventilation required Soft Starters generally dissipate approximately 4 5watts per Amp when operated without...

Page 8: ...11 174 6R030B2 B2 335 162 315 111 174 6R060B2 B3 440 162 420 111 174 6R080B2 B3 440 162 420 111 174 Model Chassis A B C D Depth 6R10000 A2 430 248 400 216 244 6R19000 A2 430 248 400 216 244 6R22000 A2...

Page 9: ...amp time Select cables install in compliance with local regulations Motor Protection The Smartstart 6000 provides advanced motor protection with user selectable overload classes over under current pro...

Page 10: ...6R080B2 35mm2 3 2 3 7 Nm Earth M6 stud Semiconductor Fuse kit Optional Refer to Page 43 for selection Semiconductor Fuse Replacement Refer to Page 43 for replacement fuses Refer to page 13 14 For Cont...

Page 11: ...3000 Fuse Kit to suit 6R830 TQ60030 Semiconductor Fuse Replacement Model Description Part No Qty per Starter 6R10000 Semiconductor Fuse 200A TF22200 3 6R19000 Semiconductor Fuse 400A TF22400 3 6R22000...

Page 12: ...1 Optional Fast Acting Semiconductor Fuses selected to suit the SCR devices used 2 Line Contactor controlled by the Soft Starter see Control wiring on Page 13 14 and application drawings on Page 46 48...

Page 13: ...3 wire The diagram below illustrates how the motor is connected in 6 wire also known as inside delta The following illustrates the difference between 3 wire 6 wire connection Current Monitoring Torque...

Page 14: ...lling external C T s 1 Optional Fast Acting Semiconductor Fuses selected to suit the SCR devices used 2 Line Contactor controlled by the Soft Starter see Control wiring on Page 13 14 and application d...

Page 15: ...Starter Rating Refer to Appendix E Page 52 for more details Installation of external C T s When relocating the C T s external to the soft starter it is important to ensure the following 1 C T s are i...

Page 16: ...cal Manual Smartstart 6000 IMI0042 rev K Page 13 Typical Configuration of Control Terminals Refer To page 45 47 for guidance to wiring for different applications Refer to page 14 for alternative start...

Page 17: ...in2 for stop X20 Dig In 2 Invert X21 Dig In 2 Variable Stop X22 Dig In 2 Delay 0 0sec C20 Decel Ramp 0 0 for coast Adjust for soft stop 0 2 Delayed Soft Start and or Soft Stop Multiple pump control sy...

Page 18: ...noise place a line terminator near each of the two ends of the bus A 120 Ohm resistor is recommended for both line terminators A capacitor 1nf in series with the resistor may also improve performance...

Page 19: ...aph to provide visual indication See D04 Page 20 Interlock or Warning messages displayed ENTER 11 44 43 Net 19 AUG 2013 Idle Thermal 100 STR Capacity 100 MTR 415v 50Hz 100A 1 2 3 56kW 56 kW Pwr 0 9 PF...

Page 20: ...Smartstart 6000 has been designed to provide the user with a comprehensive display of its operating status Messages in plain English are flashed across the screen if enabled to alert the user of its c...

Page 21: ...e and description See trip codes 4 Op Code Indicates the operating state when the trip occurred A Accel Accel Ramp up with ramp timer progress B Run Bypass Bypass contactor closed C Run Continuous D D...

Page 22: ...l OverTime P20 Voltage Imbalance Alarm P21 Volt Imbal Alarm P22 Volt Imbal Level P23 Volt Imbal Delay P30 Current Imbalance Alarm P31 Current Imbal Alarm P32 Current Imbal Level P33 Current Imbal Dela...

Page 23: ...ue Mtr Thermal SCR Thermal Active Power Power Factor Default Mtr Current To save changes To exit without saving D04 Bargraph FS Adjust the full scale of the bar graph meter as a percentage Selection 1...

Page 24: ...34 36 5 All Alarms Include interlock warning alarms see I message alarms on page 36 D10 Date Set the date of real time clock Adjust the value of time To save changes To exit without saving D20 Time S...

Page 25: ...to reach the finish torque The accel time will affect the actual current during starting the faster the rate of acceleration the higher the start current Range 1 to 60 seconds Default 10 s To save ch...

Page 26: ...ges To exit without saving C42 Release Torq Release Torque for 2nd parameter operation Range 0 to 100 Default 20 To save changes To exit without saving Some protection may be set for trip or warn A Tr...

Page 27: ...menu P21 Volt Imbal Alarm Provide protection against a supply voltage imbalance Range off trip warn Default trip To save changes To exit without saving P22 Volt Imbal Level Adjust to set the voltage...

Page 28: ...st to set the time period that the current must fall below the threshold before a trip occurs Range 1 90 seconds Default 10 s To save changes To exit without saving P50 Overcurrent To enter submenu to...

Page 29: ...ter submenu to modify To exit sub menu P71 Over Torque Alarm Provide protection against excess torque This protection is not active during the accel decel period Range off trip warn Default off To sav...

Page 30: ...input 1 Refer to page 34 and page 37 Brake On for more details Range Trip Reset Start Stop Coast Local ESO Brake On see page 37 Default Reset To save changes To exit without saving X12 DigIn 1 Delay...

Page 31: ...ve changes To exit without saving Y50 An Out 1 Mode Activate and set the signal type for Analogue Output 1 Range Disabled 0 10v 0 5v 0 20mA 4 20mA Default Disabled To save changes To exit without savi...

Page 32: ...method allows adjustment of the aceleration profile and acceleration control This provides advanced control of the motor during the ramp time to better match the type of load or application See Appen...

Page 33: ...t without saving A44 Warning Delay Set the warning threshold for protection based on a time function Eg Overcurrent Enter as a of the trip delay time Range 25 100 Default 50 To save changes To exit wi...

Page 34: ...low 15 of the entered FLC This creates a problem for workshop testing or fault finding If Try Tiny Motor is enabled a start is allowed which ignores this protection When the control supply is removed...

Page 35: ...f the following a confirmation code is required 1 Reset Trip 2 ClrTrip Log 3 Clr Mtr OL 4 Clr Counters 5 Clr Meters 6 Copy Par1 to Par2 7 Restore Defaults The Confirmation Code is 1470 This menu provi...

Page 36: ...he network status summary is also shown on the clock date dashboard screen Refer to the corresponding SS6000 networking guide for more information Setup Menu 12 Network Diag 17 25 45 Net 14 APR 2013 R...

Page 37: ...of In ESO and current detected Timer Relay Timer function is active Fan Control Fan is ON Test ON Turns relay on Brake Fault Fault with external mechanical Brake Analogue Output Selection Description...

Page 38: ...matic restart is pending Includes AR counter value and delay to reset restart attempt with T alarm displayed The actual restart time is dependent on thermal reset level and cooling rate LOCKOUT Flashe...

Page 39: ...ad and starter settings T25 VOLT IMBAL Voltage imbalance as per user setting See P20 page 23 Check supply T26 CURR IMBAL Current imbalance as per user setting See P30 page 24 Check supply and motor T3...

Page 40: ...unning A T40 BRAKE FAULT Trip will occur if the Brake is ON while the motor is ON An adjustable delay allows time for the brake to lift during starting If in Bypass mode the trip has a fixed delay to...

Page 41: ...position Vertical Pollution Degree 3 conforming to IEC947 4 2 Inputs Digital Inputs 24Vdc Logic Function 2x Programmable inputs 1x Enable Input Thermistor Thermistor or NC switch PTC type Trip Resist...

Page 42: ...f the motor exceeds the critical temperature rise threshold of 125 This feature has a memory function based on the thermal capacity and may not allow a start if the temperature rise is too high The th...

Page 43: ...0h 248w 244d 221 193 157 6R22000 A2 430h 248w 244d 367 321 271 6R36000 A3 670h 375w 285d 586 513 427 6R58000 A3 670h 375w 285d 830 806 647 6R83000 A3 670h 375w 285d 220 460V 3 Wire Continuous 220 460V...

Page 44: ...1 6V60000 A4 670h 435w 285d 600V 1000V 3 Wire Continuous Light Duty Amps Standard Duty Amps Severe Duty Amps Model Chassis Dimensions mm 86 76 65 6V09000 A2 430h 305w 244d 196 173 146 6V20000 A3 670h...

Page 45: ...wer Supply to suit 6R60 to 6R80 TQ60003 24Vdc Power Supply 72W 3 0 Amps Power Supply to suit 6R100 to 6R220 TQ60004 24Vdc Power Supply 96W 4 0 Amps Power Supply to suit 6R360 to 6R830 6V series Option...

Page 46: ...Kit to suit 6R80 TQ60023 TF20160 6R15 6R80 Semiconductor Fuse Kit Cover TQ60024 Semiconductor Fuse Kits IP20 Enclosed SS6000 Model Description Part Number Replacement Fuse 6R015B2 Semiconductor Fuse...

Page 47: ...ability due to changing power factor Closed loop system to monitor and react to changing power factor 9 No instability due to slot ripple in 3 wire and 6 wire operation 10 Better control of decelerati...

Page 48: ...Page Parameter Setting factory Default C11 22 Accel time 15 10s P01 23 Motor Overload Class 10 Class 20 10 M01 21 Motor Amps Nameplate Motor FLC M02 21 Motor Volts Nameplate Motor Volts M03 21 Motor P...

Page 49: ...Appendix B Application Diagrams Technical Manual Smartstart 6000 IMI0042 rev K Page 46 General Purpose...

Page 50: ...Appendix B Application Diagrams Technical Manual Smartstart 6000 IMI0042 rev K Page 47 Typical Water Sewerage Pumping...

Page 51: ...Appendix B Application Diagrams Technical Manual Smartstart 6000 IMI0042 rev K Page 48 Irrigation Pump...

Page 52: ...Console Interface Kit TF60045 Interface kit fitted IP Rating IP66 when installed as per instructions Panel Thickness Up to 6 mm Cable Type Cat 5 Maximum Cable length 30m unscreened Standard cable len...

Page 53: ...application to extract and report the data required Included is a simple application that extracts and reports basic operating variables SD Cards Accepted Standard SD Card Micro SD Card with Adapter...

Page 54: ...file see over page on instructions on how to modify this The text file may be deleted on a computer at any stage and a new file will be created The text files may be removed copied and or sent via ema...

Page 55: ...below Chassis A3 6R360 The 6R360 will operate at its full rating using internal CT s Refer to Selection table below or Page 40 41 6R580 6R830 The 6R580 and 6R830 is limited to a maximum of 830Amps To...

Page 56: ...Decel Ramp 2 C41 Decel Time 0 C42 Release Torque 2 4 Protection P01 Mtr Overload Class 10 P02 Mtr Over Temp Disabled P03 Ph Rotation Ignore P10 Acc OverTime P11 Overtime Alarm Off P12 OverTime Delay 1...

Page 57: ...40 Relay 4 Mode Enable Y31 Relay 4 Variable Trip Y50 An Out 1 Mode Disabled Y51 An Out 1 Variable Current Y52 An Out 1 FS 200 Y90 Timer Cycles Y91 Timer Start Y92 Timer Run Y93 Timer Wait 8 Advanced A...

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