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ZELL

®

ZELL MOBILE AIR-CON SERVICE SOLUTION

Mobile Air-Con Service Solution

AC1000 Service Manual

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Summary of Contents for AC1000

Page 1: ...ZELL ZELL MOBILE AIR CON SERVICE SOLUTION Mobile Air Con Service Solution AC1000 Service Manual...

Page 2: ...9 9 5 Function check 10 10 10 10 5 1 Recovery 10 10 10 10 5 2 Vacuum 10 10 10 10 5 3 Recharge 11 11 11 11 5 4 Output check table 11 11 11 11 6 Load cell check 12 12 12 12 7 Compressor Suction and Dis...

Page 3: ...g The operator should be familiar with basic technical information of vehicle air conditioning The operator should be familiar with basic technical information of electronic parts components and assem...

Page 4: ...librated scale can overfill the tank causing possible explosion and or vehicle overcharge Use only ZELL Designated Replacement Components when servicing your equipment Refer to the operator s manual o...

Page 5: ...4 3 Electronic diagram 3 1 Main power diagram 3 2 Main control board diagram...

Page 6: ...5 4 Flow chart 4 1 Overall layout...

Page 7: ...6 4 2General flow chart 4 3 Recovery...

Page 8: ...7 4 4Purge and drain oil 4 5 Vacuum...

Page 9: ...8 4 6 PAG oil injection 4 7 Recharge...

Page 10: ...9 4 8 Pressure up 4 9 Pressure down...

Page 11: ...low side hoses with refrigerant by function recharge long press the key CHARGE CHARGE CHARGE CHARGE button 5 1 6 Start the recovery by long pressing the R R R R button for at least 30 seconds Suction...

Page 12: ...oses with refrigerant by function recharge long press the key CHARGE CHARGE CHARGE CHARGE button for at least 20 seconds Check if the tank gauge pressure is same as the LP gauge If not Or please check...

Page 13: ...a and the convert data Normally the data is as below Raw data 2500 2550 Convert data 15 15 6 1 2 If the raw data is incorrect or both data are incorrect please check the installation of the load cell...

Page 14: ...the discharge pressure should build to 17 bar in HP gauge And the compressor should pull a 0 85 bar vacuum in LP gauge Shut off the compressor The LP gauge and HP gauge values should hold for 30 secon...

Page 15: ...rmance of compressor Check for the block on flow chart 8 4 Will Not Evacuate Check for power switch is closed on the Vacuum pump Check for relative load are correct voltage received 8 5 Will not charg...

Page 16: ...g material The cardboard packaging material should be disposed of with other waste paper Plastic packaging material should be added to other recyclable waste 9 3 Scrapping the old unit If you wish to...

Page 17: ...essure gauge GAT040 10 Service hose for low pressure side blue HSB250 11 Service hose for high pressure side red HSR250 12 Service coupling for low pressure QAL030 13 Service coupling for high pressur...

Page 18: ...Service hose for high pressure 10 Service hose for low pressure 6 Oil bottle 23 Vapor hose 24 Liquid hose 12 Service coupling for low pressure 13 Service coupling for high pressure 5 Solenoid valve SV...

Page 19: ...18 ZELL Always Solution END Add No 2 XINGCANG MINLIAN INDUSTRY DEVELOPMENT ROAD HAINING DINGQIAO ZHEJIANG PROVINCE Tel 0086 0573 8783 1215 Fax 0086 0573 8786 6636 E mail zell chief gmail com...

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