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11

5.3 Recharge

5.3.1 Confirm that the HP, LP quick coupler and hoses are well fixed to the units. And all

tank hoses are properly attached to the working tank.

5.3.2 Press

Function

Function

Function

Function

button, and enter

Other

Other

Other

Other Service

Service

Service

Service

Item, use password 9227. Enter

the

M.

M.

M.

M. control

control

control

control valve

valve

valve

valve

interface.

Long press the

RECHARGE

RECHARGE

RECHARGE

RECHARGE

button, check the output of

the main control board is CN5, CN8. That means the SV1/fan, SV2 are working. Or please

check the circuit connection.

5.3.3 Pressurize the high and low side hoses with refrigerant by function recharge, long

press the key

CHARGE

CHARGE

CHARGE

CHARGE

button for at least 20 seconds. Check if the tank gauge pressure is

same as the LP gauge. If not, Or please check if the flow routine blocked, the solenoid

valves are in health working state.

5.4 Output check table

L

L

L

Long

ong

ong

ong Press

Press

Press

Press K

K

K

Key

ey

ey

ey

IIIIn

n

n

n

M.

M.

M.

M. Control

Control

Control

Control Valve

Valve

Valve

Valve

Main

Main

Main

Main control

control

control

control board

board

board

board output

output

output

output

Load

Load

Load

Load

RECOVERY

CN2, CN4, CN8.

SV8/compressor, SV4/SV6, SV1/fan

VACUUM

CN3,CN8

SV1/fan, SV5/vacuum pump

RECHARGE

CN5, CN8.

SV1/fan, SV2

PAG OIL

CN7, CN8.

SV1/fan, SV3

PURGE

CN4, CN6, CN9.

SV4/SV6, SV7, SV9

HINT

CN4, CN5, CN6, CN8

SV4/SV6, SV2, SV7, SV1/FAN

Other key

NULL

NULL

Summary of Contents for AC1000

Page 1: ...ZELL ZELL MOBILE AIR CON SERVICE SOLUTION Mobile Air Con Service Solution AC1000 Service Manual...

Page 2: ...9 9 5 Function check 10 10 10 10 5 1 Recovery 10 10 10 10 5 2 Vacuum 10 10 10 10 5 3 Recharge 11 11 11 11 5 4 Output check table 11 11 11 11 6 Load cell check 12 12 12 12 7 Compressor Suction and Dis...

Page 3: ...g The operator should be familiar with basic technical information of vehicle air conditioning The operator should be familiar with basic technical information of electronic parts components and assem...

Page 4: ...librated scale can overfill the tank causing possible explosion and or vehicle overcharge Use only ZELL Designated Replacement Components when servicing your equipment Refer to the operator s manual o...

Page 5: ...4 3 Electronic diagram 3 1 Main power diagram 3 2 Main control board diagram...

Page 6: ...5 4 Flow chart 4 1 Overall layout...

Page 7: ...6 4 2General flow chart 4 3 Recovery...

Page 8: ...7 4 4Purge and drain oil 4 5 Vacuum...

Page 9: ...8 4 6 PAG oil injection 4 7 Recharge...

Page 10: ...9 4 8 Pressure up 4 9 Pressure down...

Page 11: ...low side hoses with refrigerant by function recharge long press the key CHARGE CHARGE CHARGE CHARGE button 5 1 6 Start the recovery by long pressing the R R R R button for at least 30 seconds Suction...

Page 12: ...oses with refrigerant by function recharge long press the key CHARGE CHARGE CHARGE CHARGE button for at least 20 seconds Check if the tank gauge pressure is same as the LP gauge If not Or please check...

Page 13: ...a and the convert data Normally the data is as below Raw data 2500 2550 Convert data 15 15 6 1 2 If the raw data is incorrect or both data are incorrect please check the installation of the load cell...

Page 14: ...the discharge pressure should build to 17 bar in HP gauge And the compressor should pull a 0 85 bar vacuum in LP gauge Shut off the compressor The LP gauge and HP gauge values should hold for 30 secon...

Page 15: ...rmance of compressor Check for the block on flow chart 8 4 Will Not Evacuate Check for power switch is closed on the Vacuum pump Check for relative load are correct voltage received 8 5 Will not charg...

Page 16: ...g material The cardboard packaging material should be disposed of with other waste paper Plastic packaging material should be added to other recyclable waste 9 3 Scrapping the old unit If you wish to...

Page 17: ...essure gauge GAT040 10 Service hose for low pressure side blue HSB250 11 Service hose for high pressure side red HSR250 12 Service coupling for low pressure QAL030 13 Service coupling for high pressur...

Page 18: ...Service hose for high pressure 10 Service hose for low pressure 6 Oil bottle 23 Vapor hose 24 Liquid hose 12 Service coupling for low pressure 13 Service coupling for high pressure 5 Solenoid valve SV...

Page 19: ...18 ZELL Always Solution END Add No 2 XINGCANG MINLIAN INDUSTRY DEVELOPMENT ROAD HAINING DINGQIAO ZHEJIANG PROVINCE Tel 0086 0573 8783 1215 Fax 0086 0573 8786 6636 E mail zell chief gmail com...

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