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3.2 BEFORE START UP 

 

 

 

Before starting the machine, make sure that all operating parameters correspond to the nominal data. 
The dryer is supplied already tested and preset for normal operation, and it doesn’t require any calibration. 
Nevertheless, it’s necessary to check the operating performances during the first working hours. 

3.3 START UP 

 

 

 

The operations specified below must be performed after the first start up and at each start up after a 
prolonged inactive period of time due to maintenance operations, or for any other reason. 

1.  Make sure that all instructions contained in chapters INSTALLATION SITE and INSTALLATION 

have been observed. 

2.  Ensure dryer by-pass is open and air inlet/outlet valves closed. (if existing). 
3.  Ensure there is no glycol spillage and clean carefully (if any). 
4.  Activate power supply and press  the ON/OFF switch on the control panel for at least 1 second. 

(note there is a 2 minute delay before the dryer will start after the dryer is turned on). 

5.  Wait 5 to 10 minutes until machine has achieved its standard operating parameters. 
6.  Slowly open the air outlet valve and successively open the air inlet valve. 
7.  If existent, close the air by-pass valve. 
8.  Check if the condensate drain is working properly. 
9.  Check if all connecting pipes are properly tightened and fixed. 

Before disconnecting the dryer from electrical power supply, use ON/OFF button on controller to 
stop the dryer. Otherwise wait 10 minutes before switching the dryer on again, in order to allow 
freon pressure to rebalance. 
 

4. MAINTENANCE, TROUBLESHOOTING AND DECOMMISSIONING 

4.1 MAINTENANCE 

 

 

 

 

 

Before attempting any maintenance operation, make sure that: 

1.  No parts of the system are under pressure. 

2.  No parts of the system are electrically powered. 

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WEEKLY OR EVERY 40 HOURS OF OPERATION 

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Verify the temperature on the control panel display is acceptable. 

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Visually check if the condensate is drained regularly. 

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MONTHLY OR EVERY 200 HOURS OF OPERATION 

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Clean the condenser with compressed air, taking care not to damage the condenser fins. 

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At the end of the above mentioned operations, check if the dryer is working properly. 

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Check the condition of any filters installed with the dryer. Replace elements as needed. 

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YEARLY OR EVERY 2000 HOURS OF OPERATION 

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Check if the flexible tube used for condensate drainage is damaged and replace it if necessary. 

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Replace the Service Unit of the Electronic drain discharge (If present). 

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Check if all connecting pipes are properly tightened and fixed. 

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 Check 

glycol 

circuit. 

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At the end of the above mentioned operations, check if the dryer is working properly.

 

 

 

 

Summary of Contents for HeatSink HSH Series

Page 1: ...hnical Manual Ensure that this Technical Manual is not removed permanently from the machine TECHNICAL MANUAL HeatSink Cycling Refrigerated Compressed Air Dryers HSH Models 10 125 SCFM ZEKS Compressed...

Page 2: ...rge parameters programming 6 3 1 3 Display Indications 7 3 1 4 Remote signalling alarm 7 3 2 Before start up 8 3 3 Start up 8 4 MAINTENANCE TROUBLESHOOTING AND DISMANTLING 4 1 Maintenance 8 4 2 Troubl...

Page 3: ...or others without ZEKS s prior written approval The effects of corrosion erosion and normal wear and tear are specifically excluded Performance warranties are limited to those specifically stated wit...

Page 4: ...c shock by providing an alternate lower resistence route for the electrical current Ground must be established with a bare grounding wire sized according to the voltage and minimum branch circuit requ...

Page 5: ...sure to leave sufficient clearance 20 inches 500 mm around the dryer to allow adequate cooling of the machine and for maintenance and or control operations The incoming air must be free of smoke or f...

Page 6: ...nergy and avoid heat exchanger freezing This situation can happen when ambient temperature is low and there is no compressed air load Energy Saving System A patented 3 layer air glycol freon heat exch...

Page 7: ...NOTE when the controller is in the OFF position some parts of the dryer may still be energized Therefore for safety purposes disconnect the electrical power before performing any maintenance operatio...

Page 8: ...rms Alarm output ON Refrig Compressor output OFF Fan output ON Drain cycle standard Call your local ZEKS distributor PCd Glycol circuit malfunction Alarm output ON Refrig Compressor output ON Fan outp...

Page 9: ...if the condensate drain is working properly 9 Check if all connecting pipes are properly tightened and fixed Before disconnecting the dryer from electrical power supply use ON OFF button on controlle...

Page 10: ...an or replace the drainage solenoid valve if clogged jammed Check the C8 and C9 parameters of the electronic control board if the trouble persists replace it No loss condensate drain is not functionin...

Page 11: ...vaporator Check the probe if the trouble persists replace it Check the electronic control board if the trouble persists replace it Contact ZEKS to check the gas charge Clog Check if the compressed air...

Page 12: ...the relevant packaging in compliance with the local rules and regulations Pay particular attention to the refrigerant as it contains part of the refrigeration compressor lubricating oil Always contact...

Page 13: ...12 Flow Diagram HeatSink HSH Dryers 10 125 SCFM...

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