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2. INSTALLATION
2.1 ACCEPTANCE, UNPACKING AND HANDLING
Upon receiving your ZEKS air dryer, please inspect the unit closely. If rough handling is detected, please note it on your
delivery receipt, especially if the dryer will not be uncrated immediately. Obtaining the delivery person's signed agreement
to any noted damages will facilitate any insurance claims by the customer.
It is mandatory to always keep the dryer in a vertical position, as indicated by the symbols present on the packaging. For
handling, use devices having sufficient capacity for the weight of the machine.
Remove the packaging after having positioned the dryer in the installation site. Dispose the various packaging materials in
compliance with the relevant rules locally in force.
If not in use, the dryer can be stored in its packaging in a dust-free and protected site between 32°F (0°C) and 120°F
(50°C), and a specific humidity not exceeding 90%. Should the stocking time exceed 12 months, please contact your local
ZEKS authorized distributor.
Under no circumstances should any person attempt to lift heavy objects without proper lifting equipment (i.e., crane, hoist,
slings or fork truck). Lifting any unit without proper lifting equipment, may cause serious injury. Use fork lift channels
where provided.
2.2 INSTALLATION SITE
While preparing a proper site for the installation of the dryer, please take into account the following
requirements
The machine must be protected from atmospheric agents and not directly exposed to sun light.
A seating base that is flat and capable of holding the weight of the machine.
Ambient temperature complying with the nominal data of the dryer.
The dryer should be located in a clean area, without forced air draft that can affect the fan control
system.
Make sure to leave sufficient clearance (20 inches, 500 mm) around the dryer to allow adequate
cooling of the machine and for maintenance and/or control operations.
The incoming air must be free of smoke or flammable vapors which could lead to explosion or fire risks.
2.3 INSTALLATION
Before attempting any installation operation, make sure that
No parts of the air system are under pressure.
No parts of the system are electrically powered.
Tubing to be connected to the dryer are free of impurities.
All interconnecting piping has been tightened.
After having verified the points listed above, you can proceed to the installation of the machine.
1. Connect the dryer to the compressed air lines. If not already existing, we suggest installation of a by-
pass to allow the machine to be isolated from the plant to facilitate maintenance operations.
2. Perform the electrical connection in accordance with any local laws and regulations after reviewing
the dryer electrical specifications and wiring diagram.
3. Check the condensate drainage assembly, and connect the flexible drain hose to the draining line,
keeping in mind that
the condensate that’s separated by the dryer may contain oil. In order to
dispose of it in compliance with local rules and regulations, we suggest installation of an
oil/water separator having adequate capacity.
4. Power up the dryer after having checked that the nominal voltage and line frequency are constant
and matching the nominal values of the machine.
The user must provide the installation with an
adequate line protection and a ground terminal complying with the electrical rules locally in
force.
In order to optimise use of the dryer, we suggest it be placed in a way that positions all the machine controls
within easy view and access.
A suitably sized prefilter must be installed before the dryer. Failure to install and maintain a proper
prefilter will void the dryer warranty. The rating for this filter must be at least 10 micron.
