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10 

 

 
 
 
 
 

TROUBLE DISPLAY 

POSSIBLE 

CAUSE 

REMEDY 

WATER I

N

 T

H

S

YSTEM 

 

Gas leakage in the refrigerating circuit without 
load. 

Turn off the dryer and call your local ZEKS distributor. 

 

 

The temperature control probe is positioned 
improperly or faulty. 

Check the probe; if the trouble persists, replace it. 

 

Series of alarms very close to each other. 

Call your local ZEKS distributor. 

 

The flow rate and/or temperature of the air 
entering the dryer are higher than the nominal 
values. 

Restore the nominal conditions. 

The ambient temperature is higher than the 
nominal values. 

Restore the nominal conditions. 

The condenser is dirty. 

Clean the condenser. 

Fan pressure switch defective or burned out 
(if present). 

Turn off the dryer and call your local ZEKS distributor. 

Gas leakage in the refrigeration circuit. 

Turn off the dryer and call your local ZEKS distributor. 

Defective fan. 

Replace the fan. 

Protection fuse burned out (if present). 

Replace the fuse. 

L

O

W

 PRESSU

RE IN THE 

LI

N

E

 

 

 

Ice formation in the evaporator. 
 

Check the probe; if the trouble persists, replace it. 

Check the electronic control board; if the trouble persists, 
replace it. 

Contact ZEKS to check the gas charge. 

 

Clog. 
 

Check if the compressed air inlet/outlet is connected 
properly. 
Check for air line obstructions.. 
Check if any valves are closed. 
Check the condition of filters. 

Air flows continuously through the condensate 
drainage. Pic. 3  
 

Drainage solenoid valve jammed, clean or replace it. 
Verify the condensate drainage times set on the electronic 
control board (C8 and C9). 
Check the signal from the control board: if it is continuous, 
replace the control board. 

Air flows continuously through the Zero Drain 
condensate drainage. (Optional) 

Check the no loss condensate drain; if the trouble persists, 
replace it. 

 

 

Problems with circulator wiring. 

Check wiring. 

Glycol circulator defective. 

Replace circulator. 

Glycol leakage. 

Check glycol circuit and connections, if necessary replace 
flexible tubes and/or refill glycol tank to correct level. 

IMPORTANT

The temperature control probe is extremely delicate. Do not remove the probe from its position. If you 
have a problem with the probe, please contact your local ZEKS distributor. 

Summary of Contents for HeatSink 100HSHA100

Page 1: ...hnical Manual Ensure that this Technical Manual is not removed permanently from the machine TECHNICAL MANUAL HeatSink Cycling Refrigerated Compressed Air Dryers HSH Models 10 125 SCFM ZEKS Compressed...

Page 2: ...rge parameters programming 6 3 1 3 Display Indications 7 3 1 4 Remote signalling alarm 7 3 2 Before start up 8 3 3 Start up 8 4 MAINTENANCE TROUBLESHOOTING AND DISMANTLING 4 1 Maintenance 8 4 2 Troubl...

Page 3: ...or others without ZEKS s prior written approval The effects of corrosion erosion and normal wear and tear are specifically excluded Performance warranties are limited to those specifically stated wit...

Page 4: ...c shock by providing an alternate lower resistence route for the electrical current Ground must be established with a bare grounding wire sized according to the voltage and minimum branch circuit requ...

Page 5: ...sure to leave sufficient clearance 20 inches 500 mm around the dryer to allow adequate cooling of the machine and for maintenance and or control operations The incoming air must be free of smoke or f...

Page 6: ...nergy and avoid heat exchanger freezing This situation can happen when ambient temperature is low and there is no compressed air load Energy Saving System A patented 3 layer air glycol freon heat exch...

Page 7: ...NOTE when the controller is in the OFF position some parts of the dryer may still be energized Therefore for safety purposes disconnect the electrical power before performing any maintenance operatio...

Page 8: ...rms Alarm output ON Refrig Compressor output OFF Fan output ON Drain cycle standard Call your local ZEKS distributor PCd Glycol circuit malfunction Alarm output ON Refrig Compressor output ON Fan outp...

Page 9: ...if the condensate drain is working properly 9 Check if all connecting pipes are properly tightened and fixed Before disconnecting the dryer from electrical power supply use ON OFF button on controlle...

Page 10: ...an or replace the drainage solenoid valve if clogged jammed Check the C8 and C9 parameters of the electronic control board if the trouble persists replace it No loss condensate drain is not functionin...

Page 11: ...vaporator Check the probe if the trouble persists replace it Check the electronic control board if the trouble persists replace it Contact ZEKS to check the gas charge Clog Check if the compressed air...

Page 12: ...the relevant packaging in compliance with the local rules and regulations Pay particular attention to the refrigerant as it contains part of the refrigeration compressor lubricating oil Always contact...

Page 13: ...12 Flow Diagram HeatSink HSH Dryers 10 125 SCFM...

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