Zeiss S100/OPMI pico User Manual Download

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S100 / OPMI® pico

Instructions for Repair and Alignment

Service Instructions

Confidential and Proprietary

SM-30-0030-A02

Version 07, 2015-12-03

Order No. -

Summary of Contents for S100/OPMI pico

Page 1: ...S100 OPMI pico Instructions for Repair and Alignment Service Instructions Confidential and Proprietary SM 30 0030 A02 Version 07 2015 12 03 Order No...

Page 2: ...S100 OPMI pico Service Instructions Confidential and Proprietary SM 30 0030 A02 Order No 2 27 Version 07 2015 12 03...

Page 3: ...nd adjusting the magnification changer 9 5 4 Removing installing and adjusting the camera module 11 6 S 100 suspension systems 13 6 1 Changing the pneumatic spring 13 6 2 Changing and adjusting the in...

Page 4: ...sion Comments 01 25 11 2000 02 31 08 2001 03 30 01 2002 04 18 01 2005 Checking and adjusting the lamp voltage added 05 2006 08 08 Exchanging a filter added 06 2013 01 25 LED added page 23 07 2015 12 0...

Page 5: ...tional literature Service manual SM 30 0030 Instructions for installation SM 30 0030 A1 3 2 Special tools and supplies Objective lens f 200 mm 305132 0000 000 Scribing iron 0015 690 Alignment template...

Page 6: ...rder No 6 27 Version 07 2015 12 03 4 Alignment template Justiervorlage f r OPMI pico Objektiv f 200 mm Tubus f 170 mm Okulare 10x oder 12 5x Bei Bedarf kopieren Alignment template for OPMI pico Object...

Page 7: ...ove OPMI pico illumination module 4 Installation 1 Insert OPMI pico illumination module 4 and mount it by tightening four screws 3 only slightly Fig 2 Remove OPMI pico illumination module 5 2 Exchangi...

Page 8: ...ghten set screw 2 7 Re attach cover 2 Fig 1 Note In case of a not adjustable offset in vertical direction shims must be inserted between illumination unit and OPMI body at the two upper or lower screw...

Page 9: ...unscrew the objective lens and switch the magnification changer to its free passage position Secure the changer in this position using a piece of round wood or a similar device and remove the shaft Fi...

Page 10: ...at 2 5 2 mm at 0 4 Fig 9 Alignment template 7 If provided insert an eyepiece including a reticle in the port on the right hand side of the tube 8 Switch the magnification changer to the free passage...

Page 11: ...closed 1 Set maximum magnification 2 5 2 Connect the monitor to the camera control unit 3 If the monitor image is not radially centered to within 0 6mm loosen screws 4 and reposition the camera 5 as r...

Page 12: ...30 A02 Order No 12 27 Version 07 2015 12 03 Note Take care not to twist the monitor image during this adjustment 8 After the adjustment secure all fastening screws in position by applying blue threadl...

Page 13: ...protection flap Note Hold the two halves of the suspension arm together by hand while pushing out pin 3 6 Allow the halves of the arm to slowly move apart If necessary remove the cable clamp to the i...

Page 14: ...arm is moved up or down 4 Re attach the cover plate below the balancing screw Fig 18 Re attach the cover plate 5 Slightly press the halves of the arm together and secure the cable leading from the il...

Page 15: ...ig 21 Remove OPMI locking screw protection flap 6 Allow the arm halves to slowly move apart If necessary remove the cable clamp to the illumination potentiometer from the clip on the upper half of the...

Page 16: ...ectly in the guiding grooves of the cover 8 while positioning the cover 4 Mount cover 7 5 Insert OPMI 6 Balance the suspension arm Fig 25 Set the inclination switch 6 3 Changing the illumination poten...

Page 17: ...crews 2 and covers 3 10 Remove cover or camera control unit 4 Fig 26 Remove cover locking screws camera control unit 11 Disconnect cable 5 and remove it from the suspension arm cut open cable ties Fig...

Page 18: ...w 4 7 Re attach protection flap 5 8 Adjust the activation point of the microswitch 9 Mount the top cover and the locking screw of the suspension arm 10 Re attach cable conduit 6 11 Insert OPMI 12 Bala...

Page 19: ...from the rear tube bearing Installation 1 Insert the new suspension arm in the rear tube bearing and secure it in position using washer 4 and two C clips 3 Fig 33 Remove stop screw C clips washer 2 P...

Page 20: ...2 3 Insert the lamp module and check that it is smoothly ejected If necessary loosen the halves of the housing and re align them 4 If provided re install the camera control unit 5 Connect the light g...

Page 21: ...upwards 2 Disconnect the both cables from the conductor rail 2 Fig 37 Conductor rails Note The conductor rail as a spare part has three connections Only two of them have to be used left for Brown cab...

Page 22: ...der No 22 27 Version 07 2015 12 03 7 4 Changing the small fan 1 Detach the four screws 1 to disengage the fan from the lamp housing Fig 39 Small fan for halogen lamp 2 Detach the screws 2 3 to remove...

Page 23: ...four screws 1 and install the CCU again with two screws like shown on the picture Fig 41 Change the power supply board 2 Pull flap 2 and remove the case lid 3 3 Disconnect the CCU cable from the PCB 4...

Page 24: ...Order No 24 27 Version 07 2015 12 03 6 Unscrew four screws M 3 x 6 ISO 10644 1 and remove the metal cover 2 Fig 44 Remove the metal cover 7 Disconnect connector 3 8 Cut the two cable ties 4 Fig 45 Dis...

Page 25: ...11 Assemble in the reverse order Fig 47 Remove the power supply board 8 2 Changing the PCB Control S100 Video LED 1 Remove the side cover see 8 1 2 Unscrew four screws M3x6 ISO 10644 2 and remove the...

Page 26: ...osen two screws 3 Unscrew one screw M 3 x 6 ISO 10644 2 4 Push the LED assembly upwards and unhook it Fig 51 Push the LED upwards and unhook it 5 Push the LED assembly a bit to the side until the two...

Page 27: ...oprietary Service Instructions Version 07 2015 12 03 27 27 Order No 8 4 Changing the Fan 1 Remove the cover and unplug the connector for the fan 1 2 Push the rubber connections 2 to remove the fan fro...

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