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Zavarivanje Ltd. 

 

User Manual: WALTER TIG2000 

 

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This  user  manual  applies  to  all  the  welders  from  Walter  TIG  2000  Series:  
200/220/250/280/300/350/450 Ampere DC TIG and AC/DC TIG welders. 
 
 
 
 
 
 
 
 

 
IMPORTANT: 

 

WALTER  TIG  2000  AC/DC  and  DC  welders  operate  in  DCEN  (Direct 
Current  Electrode  Negative)  polarity.  The  correct  way  to  connect  TIG  torch 
and earth clamp is as follows: 
1.  TIG torch is connected to the “-“ output of the welder; 
2.  cable with earth clamp is connected to the “+”output of the welder. 

 

The  protective  shielding  gas  (argon,  helium,  or  mix),  is  connected  to  the 
electro-valve input on the back plate of the welder. This valve does not control 
the quantity of flow of the gas, or its pressure, only its  stopping and starting. 
Therefore, it is necessary to connect the gas that has a reduced pressure (5 to 7 
bars). 

 

If  the  welder  is  heated  during  operation,  its  over  temperature  protection  will 
activate itself, which will be indicated on the welder LCD screen. During this 
time,  the  welding  will  be  restricted,  and  the  welder  will  measure  the 
temperature  continuously,  allowing  the  operator  to  weld  again,  once  the 
electronic components are cooled off. 

 

Walter  TIG  welder  enclosures  are  manufactured  in  two  types  of  mechanical 
protection ratings: 
 -  IP21  (meaning  that  hazardous  parts  are  protected  from  objects  the  size 
greater  than  12.5mm,  such  as  fingers  and  similar,  and  dripping  water,  i.e. 
vertically  falling  drops,  shall  have  no  harmful  effect).  Therefore  welders  in 
IP21  enclosures  are  not  suitable  for  operation  in  conditions  of  rain  and 
splashing water.  
-  IP23  (meaning  that  hazardous  parts  are  protected  from  objects  the  size 
greater than 12.5mm, such as fingers and similar, and water falling as a spray 
at  any  angle  up  to  60°  from  the  vertical  shall  have  no  harmful  effect) 
Therefore welders with IP23 enclosures can operate in rain conditions, where 
water drops at angles less than 60

° 

from the vertical. 

 

The manufacturer is not responsible for any damage caused by failure to earth 
the welder. The manufacturer declines all responsibility for damage to persons 
or things deriving from inobservance of the safety regulations. 

Summary of Contents for WALTER 2000 SERIES

Page 1: ...WALTER 2000 SERIES DC TIG HF PULSE DC TIG HF PULSE PFC AC DC TIG HF PULSE AC DC TIG HF PULSE PFC USER MANUAL Zavarivanje Ltd Belgrade Cara Nikolaja Drugog Street No 22 Serbia 2016...

Page 2: ...ng this time the welding will be restricted and the welder will measure the temperature continuously allowing the operator to weld again once the electronic components are cooled off Walter TIG welder...

Page 3: ...tion used to calculate all the parameters of welding according to the set main current Push button again to change welding process AC DC or MMA and calculate again the parameters according to the new...

Page 4: ...electrode diameter If the arc ignition is not successful remove the tungsten electrode from the TIG torch and grind it clean If you are working with DC welding process make the tip of the electrode i...

Page 5: ...rrent time 5 up slope time 6 frequency 7 back current 8 duty cycle 9 AC balance cleaning 10 down slope time 11 stop current 12 stop current time 13 precision setting 14 extra menu on off 15 extra menu...

Page 6: ...ntrol DC 2S DC TIG welding mode with 2 stroke welding current control DC 4S DC TIG welding mode with 4 stroke welding current control MMA MMA stick welding mode 2 STROKE TIG WELDING Press and hold pus...

Page 7: ...d Release the push button on the handle of TIG torch The start current menu 3 lasts for the start current time menu 4 then is increased to the main current always visible in the upper right corner of...

Page 8: ...ielding gas 0 1 second up to 20 seconds steps of 0 1seconds SET WELDING CURRENTS AND ITS TIMES The main welding current A3 Always visible in the upper right corner of the welder LCD screen and set by...

Page 9: ...Ampere Istop A5 stop current menu 11 By pressing the or buttons the user can set the stop current in Amperes 1A 250A steps of 1Ampere S1 start current time menu 4 By pressing the or buttons the user c...

Page 10: ...ime menu 10 By pressing the or buttons the user can set the down slope time in seconds 0 1sec up to 20sec steps of 0 1 seconds S4 stop current time menu 12 By pressing the or buttons the user can set...

Page 11: ...ing The accuracy of the output current is within 0 5 DC PULSED WELDING Freq 00 1Hz up to 1000Hz At any frequency other than 0Hz and if the welding mode is set to DC the welding output will be switched...

Page 12: ...tage of time period the welding current output would be the DC cleaning current as opposed to DC welding current The switching between DC welding and DC cleaning current is called AC or alternating cu...

Page 13: ...ld with currents smaller than 10Ampere even when this value is set to LO but the welding arc will not be completely stable which is why we recommend this setting for currents greater than 10Ampere HI...

Page 14: ...nd then press button SAVE to load the program SAVE program menu 24 Save welding program to memory Set the number of the program 1 to 30 you want to save by pressing or buttons and then press button SA...

Page 15: ...e welding arc will be ignited by HF and the main welding current will be at the output of the welder for the time set in this menu Micro Spot Welding menu 21 MICRO SPOT WELDING known also as Micro Tac...

Page 16: ...set the following welding parameters main AC welding current time from 0 1 to 5 seconds menu 16 back AC current amperage from 1 to 250A menu 17 and back current time menu 18 1 AC DOUBLE PULSE The weld...

Page 17: ...24 5 AC DC MIX mix main AC welding current and DC MINUS welding current This mode is used to increase weld penetration For better explanation please find below the welding current waveforms to illustr...

Page 18: ...Zavarivanje Ltd User Manual WALTER TIG2000 page 18 of 24 Waveform of AC DC MIX welding current Waveform of AC DC MIX welding current...

Page 19: ...ed in percentage 1 100 where bigger percentage means greater cleaning effect Use or buttons to set this value Tungsten Electrode Ball Preparation menu 22 Use or buttons to set time for tungsten electr...

Page 20: ...ut adequate training to use the welding set Do not permit children or animals to approach the welding set when it is in operation Do not access the welding set with wet hands since it is a potential s...

Page 21: ...oose decrease welder productivity and ultimately can cause damage on the welder Always make sure to have good contact of the earth clamp and the work piece Clamping them on a metal that is covered wit...

Page 22: ...n IP21 enclosing are not to be used in the rain Welders with IP23 enclosures can be used in conditions of rain dropping at an angle of less than 60 from the vertical 8 Do not put earth clamp or electr...

Page 23: ...inders cannot be cooled Suitable extinguishing media Water fog or fine water spray ACCIDENTAL RELEASE MEASURES Personnel Evacuate area Before dealing with spillage take the necessary protective measur...

Page 24: ...ted areas In case of insufficient ventilation wear suitable respiratory equipment Hands protection Wear suitable protection gloves and shoes Additional warnings Because argon is heavier than air it ca...

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