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Zator MCZ02, User And Maintenance Manual

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Zator MCZ02 User And Maintenance Manual Download Page 59

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Summary of Contents for MCZ02

Page 1: ......

Page 2: ...0 01 23 4 4 5 67 68 9 0 1 A B 0 1 C4DE 84F 8 GGG E 84F 8 123 456 748592545 2 745 4 0 A B AC...

Page 3: ...ective 2004 108 CE of the European Parliament and the Council of 15 December 2004 concerning the reconciliation of the member States legislations relative to electromagnetic compatibility Directive 20...

Page 4: ...sks protections warnings and cautions 14 F 3 C 89 2 3 2 Dangers and risks unavoidable 15 2 3 3 Safety devices adopted 16 2 3 4 More general safety precautions 16 2 4 Environmental condition 17 2 5 Ins...

Page 5: ...manually the valves parameters 47 8 2 1 Login 47 8 2 2 Valve setup menu 49 U V 9 1 Language selection 52 9 2 Software 53 A VI 10 1 Electrical connections 54 A23 3 F J M P 8 11 10 2 1 Power plug fuses...

Page 6: ......

Page 7: ...USER AND MAINTENANCE MANUAL MICROPROCESSOR CONTROL MCZ02...

Page 8: ...tially reproduction not translated into another language or trasmitted in any electronic or mechanical means or form without written permission of Zator Srl Zator Srl doesn t assume any responsibility...

Page 9: ...rge of Zator Srl except these cases when the nature of the flaw can be easily removed on place by the Buyer This commitment of Zator Srl excludes each other warranty effects provided by the law The wa...

Page 10: ...eller of each parts of the machine or supplied material that results flawed after checking the existence of the flaw In no case the seller will be liable for every consequential or indirect flaws or o...

Page 11: ...nameplate on board to the machine 4F 84 8L 3 F 2PK F 4C 8L P MF4JF4M 334F M4 8F4 The customer is responsible to purchase original spare parts that guarantee him to keep efficient and 3 C 8L P MF4JF4M...

Page 12: ...in particularnoise leadandasbestos 1 D L No 476 of 4th December 1992 Actualization Directive No 92 31 CEE 89 336 CEE on electromagnetic compatibility DLGS 14th August 1996 No 493 Safety signs actuali...

Page 13: ...f the M42 8F9 GL F 8L P MF4JF4M 334F M4 8F4 3 38 I For personnel who will work on the microprocessor control for any functions installation assembly demolition maintenance and operation they will be p...

Page 14: ...3MF K I K9 8L P 2C M82F F For intended purposes also refers to the use of the unit through its design its construction and function Secondary risks and or residual risks X 3 M4 I F9 F 3T 3 I O F GL M...

Page 15: ...operator must be informed of the position and operation of all commands and features of the J 8 The maintenance and start up operations must be performed by qualified technicians after properly setti...

Page 16: ...not hindered by misplaced cables I I O F423 C4F J F34 The user must always put available to the operators in the areas that require it safety googles gloves and any other necessary protections it mus...

Page 17: ...M4 3 I F I 84B MZ 4B 423 G 38 G 38 M4 8 O 4F M4 8 P 8 I K9 P 8 F 3 38 I the attached on the DPR 915 52 of actualization of Directives 75 4427CEE 76 403 CEE and 768 319 CEE Temporary storage PJ4F F9 38...

Page 18: ...control Lighting The customer is responsible for ensuring an appropriate lighting of the local where the machine is installed according to the laws in force in your country and the EU directives Vibra...

Page 19: ...re weight W annotations and pictograms ex brittle handle with care high CAUTION The customer must check the condition of the goods upon its arrival Predispositions choose the installation space Withou...

Page 20: ...n be used with two different modes Y 5 D623 7D62N G 8L 8L 23 4C P ML 3J I I 8 M84F 5 M4I F7 GL F P ML 3 P 9 F2 at variable speeds Y 8723 7D62 without encoder if the production machines are designed to...

Page 21: ...K O 2 I It also has an additional output for a signalling lamp or the activation of a 24Vdc relay useful to keep glue level under control in pressurized tank with pneumatic pumps provided with a sens...

Page 22: ...58 4 6494 Power supply 90 9 3 Single phase 230Vac 10 A B 0 50 60 Hz 5 1 R Data connection C 9 5X 9 3 C D 9 9 9 E 9 3 IM F0 J J 9X 9 9 39 G 3 9 H E 9 3 24 48 Vdc M 1 R F0 PX A N 2 Shutter X2B X2B 9 3 I...

Page 23: ...3 2 4356 57 8 999 72 7 2 72 7 Machine features M 700 m min A 1 mm M 00 Operating conditions F 3 1 _ R 20 60 R28 _9 D _ 1 3225 I 7 TFT R 800 x 480 pixels J 350 cd m 5 3 1 N F 0 4 wires resistive 1 PX...

Page 24: ...ont panel 01 8L T3 84 842ML 3MF U 8L 2 03 there are all inputs outputs and relative presence signal lights the power button the power plug and the instrument nameplate K 39 9 39 9 Start 1 2 3 4 3 Aux...

Page 25: ...I 4 8L 3MF I I I MM4FI O 84 8L F 423 P 23 of the instrument Each icon has a identification number that it will be used on the following pages of 8L 3 P 2 3 F C F M 84 8L 3 J F OF JL 1 07 08 0 O SCREEN...

Page 26: ...1 18 S S K K MENU VALVE ON VALVE OFF OPENING TIME CAN LIDS CAN LID WITH GLUE LINE COPY VALVES MENU WORK DIRECTION VALVE No PHOTOCELL ASSIGNED OPENING DELAY ms WRITE PARAMETERS ms TIMER mode COUNTER R...

Page 27: ...4356 57 8 999 72 7 2 72 7 07 0 1 27 28 M S S MENU MENU DIRECTION OF DATA TRANSFER PREVIOUS PAGE COMPLITED COPY COPY IN PROGRESS WAIT CONFIRMATION COPY SOURCEVALVEPROGRAM VALVE TEST ON DESTINATIONVALVE...

Page 28: ...INSTALLED SELECT DESIRED LANGUAGE HARDWARE CODE OF INTERFACE CARD SOFTWARE INFORMATION LANGUAGE SELECTION PREVIOUS PAGE PREVIOUS PAGE 08 0 MENU L R MENU K K MENU S S MENU 37 38 0 VALVE TYPE ASSIGNED O...

Page 29: ...GIN DISABLED insert correct CODE and USER No LOGIN ENABLED correct CODE and USER No DOT GLUE SIZE 54 9 C4F I483 3 89J 7 PREVIOUS PAGE S S MENU 37 VALVE No 48 47 0 1 1 USER No ACCESS CODE AMPERE LIMIT...

Page 30: ...Q M 1 1 NUMERIC KEYPAD 5C4F 8 O F 2 7 DECIMAL NUMERIC KEYPAD 5C4F I M P 2 7 1 1 1 11 ENTER CHANGES CONFIRMATION CLOSE WINDOW CANCEL CHANGES VALUES SETTABLE LIMITS LOWER LIMIT and UPPER LIMIT BACKSPACE...

Page 31: ...g on off L MT 8L J4G F M K 3 J 2OO I 8L J4G F 32JJ 9 I 8L J4G F J 2O 4C 8L 38F2P 8 2F O 4 8L M4 8F4 G 8L power button I 04A 4 8L F F J 2 After you press the power button from the front panel the power...

Page 32: ...3 Wait a few seconds the software loading until the home screen4C JJ F3 4 3MF N 4G 942 M operate on the instrument through the display with your fingers 39 T 9 930...

Page 33: ...present displayed screen M O 9 3 3 M N K 2 681X25185 85 X3D 3211 1 _D9D 2 18 54 S4 2 D5 Valve off N 07 219 8723 08 29 X 0 S4 21 OD72 1 3225 5I 3J 9 I 3MF 7 IF OD72 1 3225 The home screen shows the ma...

Page 34: ...ted an access code These parameters are displayed in a data box4D 4 P4I C9 4F 3 F8 J F P 8 F 8L I 8 K4BN 1 Tap on the relative data box you want to edit The value is selected by the system 2 Depending...

Page 35: ...F 4 8L 84J 4C 8L 2P F M T 9J I 8L 8 3L4G3 8L values settable limits the instrument not allow to write some values outside of these limits L 3 F8 942F I 3 F I 2 23 O 8L 2PK F 5 B 7 L 3938 P 4 FGF 8 38...

Page 36: ...number some numbers tap backspace 7 The new value of parameter is showed into the data box J 52 to confirm the changes and exit from the window K UF 8 J 578 84 B 8 CF4P 8L window and cancel the chang...

Page 37: ...9 72 7 2 72 7 V S S K K AF4P 8L 3 J433 K 84 MM 33 84 8L 3 P 2 4C I 3 F I after entering the security code 4 MM 33 84 8L JF4OF PP O P 2N AF4P 8L L4P 3MF 8 J 4F 4C I 3 F I L 3 ML O 3 must be performed b...

Page 38: ...on W counter and counter reset button W copy valve program button L write parameters M4 I M 8 3 8L P 32F P 8 2 8 4C 8L O 2 J F P 8 F3 L 3 J F P 8 F3 define the glue line length 3 C4 4GN Opening time t...

Page 39: ...sensors contacts etc According to different applications it s possible to use one or two sensors then for each valve is M 33 F9 84 T 38 F8 3 34F AF4P 8L 9 9 3 N From the home screen it s possible to c...

Page 40: ...OTEN L 0 39 functionoverwritethedestinationvalvedata Ifthereisagluelineprogrammed 8L 8L 3 J F P 8 F3 G 4 FGF 8 G 8L 8L 39 3 After you have programmed the glue line from the 9 9 3 4C desired valve ex V...

Page 41: ...Section 6 01 2 3 2 4356 57 8 999 72 7 2 72 7 R489 the copy process of the data until the icon disappears U M 8L M4J9 3 M4PJ 8 I 8 J 84 O4 84 disappears 27 Copy in progress R489 28 Completed copy...

Page 42: ...onononeormorevalvessimultaneously 4 8 F 8L 2 1 CF4P 8L 8 J A T 07 219 725 5I 3J 9 I 3MF 7 Valve test Off 4 19439 the test tap of your desired valves to activate them ex Valve No 1 To start the test yo...

Page 43: ...219 5 3 To deactivate a valve tap of desired valve 68Y3 J433 K 84 turn on turn off the desired valves also during the test running 1 4 256 the test just turn off all the valves that are still active o...

Page 44: ...CODER mode 37 S4 2 DF 38 Valve type 4118 526 0 Open drop down menu CAUTION Change the valve type and modify manually the setting parameters of the valves are operations usually carried out during the...

Page 45: ...4J drop down menu 3 The valve type currently assigned is highlighted from red V9 it s possible to select one of 2 types of different valves standard or made by 6NFLD production To assign a new type of...

Page 46: ...change with the J4JZ2J G I4G 8L 8 G JJ F J LS 84 confirm K UF 8 J 53 9 84 45 2 8L ML O 3 Alternatively the window will close and cancel changes automatically after 10 seconds 4 The new type of valve i...

Page 47: ...M 33 F9 84 9 84 8L 39 L 3 ML O 3 can t be made for the Zator production valves CAUTION The valves parameters are protected by access code indicated in this section these parameters must be entered edi...

Page 48: ...section J 4 8L I 8 K4B 4C 8L 23 F R 8L 8L 4 3MF Q 0 3 insert P4I C9 I 8 8L 8 J to confirm 4 Once you have entered the login credentials if they have been inserted correctly they will enable the login...

Page 49: ...o the editable parameter that you want to modify Z R 8L 8L 4 3MF Q 0 3 insert modify data then tap to confirm N W VOLTAGE from 1 to 100 W PEAK TIME from 0 to 3 ms W AMPERE LIMIT from 0 to 5 ms W DOT G...

Page 50: ...I4 Y8 I 84 K ML O I K28 C 8Y3 M 33 F9 8L 3 ML O 3 7 19 be performed by AUTHORIZED PERSONNEL Every data changes made wrongly may cause malfunctioning of the equipment 4 MM 33 84 8L N AF4P 8L tap L 942...

Page 51: ...will have access to 8L 2 3 4 F3 9 8 G K M 33 F9 84 3 F8 O 8L M4FF M8 M4I NOTE U M 942 L 8 F I 84 8L 4 4 O F 942 I 84 8 F 8L 0 84 MM 33 O 8L 3 P 2 5 C 942 M4P K MT 84 8L 7 2J 84 P 28 3 CF4P 8L 38 J28...

Page 52: ...F4P 8L O2 O selection menu 8 3 J433 K 84 ML O 8L O2 O 4C 8L 8 B8 8L 8 F I 3J 9 I on the different instrument menu 4 8 F 8L 3 P 2N AF4P 8L tap 4 O4 K MT 84 8L JF 423 J O 8 J U5 M3 3 GC 3 H F 2 2 9 6218...

Page 53: ...3J 9 I 3 8L 4C 8L 38F2P 8 I 8L 3 3 1 13 3 L F F 34 8L F C F M 3 4C 8L P 2C M82F O M4PJ 9 4 8 F 8L 3 P 2N AF4P 8L tap 4 O4 K MT 84 8L 3 8 J 4F 8 J 84 O4 K MT 84 8L 4F 8 J 84 O4 K MT 84 8L Software 2318...

Page 54: ...1 A A FA Electrical connections TART OTO ELL EN OR ANNEL EN O ER A DC CF GL E LE EL IN T SIGNAL SIGNAL REMOTE TEST...

Page 55: ...23 3 F J M P 8 must be performed only by AUTHORIZED PERSONNEL Always disconnect the power supply before carrying out this operation H3 4 9 C23 3 G 8L 8L 3 P PJ F O 3 8L43 38 I 4 8L 38F2P 8 7 8 K 9 1 4...

Page 56: ...ear off8L OF42 I M K M4 M8 I to it For its removal remove the screws of the top cover F L 1 9 is placed on the backside of the touch screen display W 9 1 1 No 1 fuse F1 25 A a P4 8L 1 9 from its slot...

Page 57: ...Section 11 57 01 2 3 2 4356 57 8 999 72 7 2 72 7 AA K 01 2 345 13 4 67 8 97 67 8 97 DISPLAY...

Page 58: ...acement L 3 I4 Y8 perform the setted glue patterns JF4OF P Valve is not activated L MT 8L 3 82F I 4 Program error L MT C 8L JF4OF P L 3 K 4 I I Photocell don t detect the box Check the correct positio...

Page 59: ...Section 13 10 01 2 3 2 4356 57 8 999 72 7 2 72 7 AN 197 240 185 12 300 180 220 40 30 30 40...

Page 60: ...MICROPROCESSOR CONTROL MCZ02 USER AND MAINTENANCE MANUAL...

Page 61: ...049D3 3 Z 01 Z 23 4 4 5 67 Z 68 9 GGG E 84F 8 Z C4DE 84F 8...

Page 62: ...MICROPROCESSOR CONTROL MCZ02 USER AND MAINTENANCE MANUAL...

Page 63: ......

Page 64: ...0 01 23 4 4 5 67 68 9 0 1 A B 0 1 C4DE 84F 8 GGG E 84F 8...

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