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Assembly and usage instructions 

Z600 brace-free mobile scaffold towers  

4

1. General information 

1.1. Introduction 

These assembly and usage instructions apply exclusively to the scaffold towers described in 
these usage and assembly instructions.

The notes on safety and the rules and regulations for handling scaffold towers cover the scaffold 
towers referred to in this documentation.

Operators bear sole responsibility for: 

• 

ensuring adherence to the local, regional and national regulations,

• 

observance of the regulations (laws, ordinances, guidelines etc.) for safe handling 
listed in the assembly and usage instructions,

• 

ensuring that the assembly and usage instructions are available to operating 
personnel and that the instructions, information, warnings and safety provisions they 
contain are followed to the letter. 

1.2. Manufacturer 

The manufacturer of the scaffold towers described in this documentation is

ZARGES GmbH & Co. KG  

 

 

 

Tel.: 08 81 / 68 71 00

Access technology division  

 

 

 

Telefax: 08 81 / 68 72 95

P.O. Box 16 30  

 

 

 

 

E-mail: [email protected] 

82360 

Weilheim 

 

    Internet: 

http://www.zarges.de

1.3. Type approval 

All single parts are tested by TÜV-Product Service. The all-
in-one scaffold towers listed here are tested for structural 
stability. 

1.4. Warranty

 

The  scope  and  period  of  the  warranty  type  are  defined  in 

the manufacturer's sales and delivery conditions. The assembly and usage instructions valid 

at the time of delivery (see Section 1.5) apply to all warranty claims arising from insufficient 

documentation. The following applies above and beyond the sales and delivery conditions: 
The manufacturer accepts no liability for damage to the scaffold towers arising from one of 
more of the following: 

• 

Ignorance of or failure to observe these assembly and usage instructions 

• 

Insufficiently qualified or instructed operating personnel 

• 

Failure to use original spare parts.

The operator bears sole responsibility for ensuring 

• 

that the safety provisions as defined in Section 5 are adhered to, 

• 

that improper use (see Section 1.8), faulty erection and unauthorised operation are 
ruled out and 

• 

that above and beyond this, intended use (see Section 1.7) is ensured and that the 

scaffold towers are operated in accordance with the application conditions defined in 

the contract. 

Summary of Contents for Skymaste Industrial Z600

Page 1: ...Assembly and usage instructions www zarges de Z600 brace free mobile scaf fold towers...

Page 2: ......

Page 3: ...the scaffold tower 8 2 3 Other applicable safety instructions 8 2 4 Technical data 8 2 5 General assembly regulations 8 2 6 Basic dimensions 12 2 7 Identification 13 2 8 Parts list incl ballast see al...

Page 4: ...rges de 82360 Weilheim Internet http www zarges de 1 3 Type approval All single parts are tested by T V Product Service The all in one scaffold towers listed here are tested for structural stability 1...

Page 5: ...the conditions described above will result in liability for damages 1 7 Intended use The scaffold towers listed in these assembly and usage instructions may only be used as scaffold towers in accorda...

Page 6: ...tower is not permissible 7 The first platform must not be more than 4 40 m above floor level The distance between further platforms must not exceed 4 m The platforms must be at least 1 70 m apart 8 W...

Page 7: ...ce on which the scaffold tower is moved must be capable of bearing its weight 19 Where the scaffold tower is used outdoors or in open buildings it must be moved to a wind sheltered position or secured...

Page 8: ...uction Instructions for handling work and safety scaffolds BGR 165 and BGI 594 formerly ZH 1 228 Safety rules for the use of electrical equipment in the case of increased electrical hazard apply when...

Page 9: ...l to ensure that all stabilisers have contact with the ground Fig 3 Fig 4 5 Fit the platform diagonals Always attach the two platform diagonals directly above the 4th rung from the bottom The platform...

Page 10: ...4 Fig 15 1 2 3 max 0 5m 10 Fit guard rail frame topmost platform Fig 17 9 Fit railings to rest platform only on scaffold towers with a working height exceeding 7 60m Fig 16 7 Align the scaffold tower...

Page 11: ...tower please check again that it is aligned horizontally and that all four stabilisers have ground contact as this is essential for stability Fig 21 11 Fit railings to work plat form Remove auxiliary...

Page 12: ...mobile scaffold towers 12 2 6 Basic dimensions Width 0 75m 1 35m Length 1 8m 2 5m 3 0m 1 8m 2 5m 3 0m a 1 8m 2 5m 3 0 1 8m 2 5m 3m b 0 75m 0 75m 0 75m 1 35m 1 35m 1 35m c 2 5m 2 5m 2 5m 3 25m 3 25m 3...

Page 13: ...Assembly and usage instructions Z600 brace free mobile scaffold towers 13 Z600 2 7 Identification Art No Type plate max platform height max perm load EAN code...

Page 14: ...6 2 4 2 2 2 8 2 4 4 1 1 7 10 40 52080 8 2 4 2 2 2 8 2 4 4 1 1 X approx m Order No 42905 42904 42906 42956 42910 42913 42914 42908 42979 42926 42917 42940 42912 0 75 x 2 5 5 80 52130 2 2 2 2 1 2 2 2 2...

Page 15: ...4 1 0 2 9 55 52370 2 6 2 4 2 2 2 2 8 2 4 4 1 0 3 10 40 52380 8 2 4 2 2 2 2 8 2 4 4 1 0 X approx m Order No 42902 42901 42903 42956 42910 42930 42911 42914 42908 42979 42926 42917 42940 42912 1 35 x 2...

Page 16: ...e free mobile scaffold towers 16 2 9 Position of the single parts Stirrup step Trapdoor platform End toeboard Side toeboard Diagonal brace Stabiliser Railing Push on end frame 2 m Push on end frame 1...

Page 17: ...height 5 45m Platform height 4 45m Weight 141 2kg Order No 52140 Scaffold size 0 75x2 50m Working height 6 45m Scaffold height 5 45m Platform height 4 45m Weight 152 1kg Order No 52240 Scaffold size...

Page 18: ...Scaffold height 8 55m Platform height 7 55m Weight 196 6kg Order No 52170 Scaffold size 0 75x2 50m Working height 9 55m Scaffold height 8 55m Platform height 7 55m Weight 215 8kg Order No 52270 Scaffo...

Page 19: ...45m Scaffold height 5 45m Platform height 4 45m Weight 170 5kg Order No 52440 Scaffold size 1 35x2 50m Working height 6 45m Scaffold height 5 45m Platform height 4 45m Weight 186 2kg Order No 52540 Sc...

Page 20: ...Scaffold height 8 55m Platform height 7 55m Weight 249 0kg Order No 52470 Scaffold size 1 35x2 50m Working height 9 55m Scaffold height 8 55m Platform height 7 55m Weight 277 8kg Order No 52570 Scaffo...

Page 21: ...the corners of buildings 6 Using ladders crates or similar means to increase the height of the platform is prohibited 7 Tools and materials may only be handed upwards Always take the weight of tools a...

Page 22: ...ed in such a way that they are protected from the elements During transport to and from the place of storage the scaffold tower components must be secured to prevent sliding and impact The scaffold to...

Page 23: ...easily Check the fail safe device wing bolt locking pin on the chassis beams and basic frame Stop springs Check for warping crushing cracks and correct seating If you require further information or i...

Page 24: ...Push on end frame normal 0 75 m x 1 12 m 42905 0 75 m x 1 96 m 42904 Push on end frame wide 1 35 m x 1 12 m 42902 1 35 m x 1 96 m 42901 Diagonal brace 1 80 m 42937 2 50 m 42908 3 00 m 42938 Platform d...

Page 25: ...Z600 Railings 1 80 m 42955 2 50 m 42956 3 00 m 42957 Guard rail frame 0 75 m 42906 1 35 m 42903 Trapdoor platform 1 80 m 42931 2 50 m 42910 3 00 m 42933 Platform without trapdoor 1 80 m 42932 2 50 m...

Page 26: ...Assembly and usage instructions Z600 brace free mobile scaffold towers 26 End toeboard 0 75 m 42913 1 35 m 42911 Side toeboard 1 80 m 42943 2 50 m 42914 3 00 m 42944 Stirrup step 0 40 m 42940...

Page 27: ...Assembly and usage instructions Z600 brace free mobile scaffold towers 27 Z600 7 Accessories Ballast weight 10 kg 42912 Wall anchor 0 90 m 42920...

Page 28: ...Assembly and usage instructions Z600 brace free mobile scaffold towers 28 NOTES...

Page 29: ...Assembly and usage instructions Z600 brace free mobile scaffold towers 29 Z600 NOTES...

Page 30: ...Assembly and usage instructions Z600 brace free mobile scaffold towers 30 NOTES...

Page 31: ......

Page 32: ...No 291304 No 5021722 v0109...

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