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BRAKE OPERATION

The ZAPPY's braking system consists of a band brake on the rear wheel.  The brake is activated by squeezing
the brake lever located on the handlebar.  When applying the brakes it is important to release the throttle switch
to deactivate the ZAP motor.

Brakes are designed to control your speed, not just to stop the scooter.  Maximum braking force occurs at the
point just before the wheel locks-up (stops rotating) and starts to skid.  You need to practice slowing and stop-
ping smoothly without locking up a wheel.  Practice braking where there is no traffic or other hazards and dis-
tractions.  Locking up the wheel will prematurely wear out the tire. 

Everything changes when you ride on loose surfaces or in wet weather.  Tire adhesion is reduced, so the wheels
have less cornering and braking traction and can lock up with less brake force.  Moisture or dirt on the brake
surface reduces its ability to grip.  The way to maintain control on loose or wet surfaces is to reduce speed.

SQUEAKY BRAKES

Your brake may squeak before it fully breaks in. This is normal and will not affect the function of the brake.
With continued use the squeak should go away. 

ADJUSTMENTS

Properly adjusted, you can apply full braking force at the lever without having the brake lever pull all the way
to the handlebar.    

With use it is normal for the brake cable to stretch and the outer casing to compress.  Minor adjustments to
the cable tension can be made with the barrel adjuster on the brake lever.  Turning the barrel adjuster clock-
wise will loosen the brakes.  Turning the barrel adjuster counter-clockwise will tighten the brakes.  If the brakes

are binding, inspect the brake line for any kinks
or sharp turns. Handlebar adjustments can affect
the brake adjustment; if the handlebars have
been raised too high, the brake cable will bind at
the brake lever  (refer to Fig. 9). 

DO NOT

TWIST THE BRAKE CABLE AROUND THE
HANDLEBAR TUBE.

For significant changes in the cable tension, the
brake cable can be adjusted by re-positioning the
brake cable at the cable anchor bolt located on
the band brake (refer to Fig. 10).  This adjust-
ment should only be made by a qualified ZAP
mechanic.

©1999 ZAPWORLD.COM

Fig.9

Fig.10

Summary of Contents for ELECTRIC SCOOTER

Page 1: ...848 660 D 433 718 Other U S and International Patents Pending Reproduction is prohibited without written permission ZAPPY is a registered trademark of ZAPWORLD COM All rights reserved ZAPWORLD COM One...

Page 2: ...and fly and remember to warn those ahead of you because they won t hear you coming Thank you for purchasing a ZAPPY just one of ZAP s complete line of two and three wheeled electric vehicles Our hope...

Page 3: ...ontact your insurance company or agent The recommended age and minimum weight for riding the ZAPPY is 16 years or older and 100 pounds TO UNFOLD YOUR ZAPPY Open handlebar release lever Pull out handle...

Page 4: ...ABLE OF CONTENTS 3 OPERATIONS AND FEATURES 4 8 DESCRIPTION OF SYSTEM 9 CHARGING 10 PRE RIDE CHECK LIST 11 HOW TO RIDE YOUR ZAPPY 11 BATTERY CARE 12 TROUBLESHOOTING GUIDE 13 ACCESSORIES 14 SAFETY WARNI...

Page 5: ...der weight tire pres sure incline angle wind resistance etc SAFETY SWITCH Fig 1 For safety the ZAPPY uses a spring loaded switch When released it will return to the off position Pulling the switch tow...

Page 6: ...tery Capacity chart Fig 2 HANDLEBAR HEIGHT QUICK ADJUSTMENT The handlebars should be adjusted to just below the rider s waistline To adjust the handlebar height open and close the quick release lever...

Page 7: ...he battery and battery charger Since the battery is disconnected before shipping you will have to take off the deck to connect the battery To remove the deck loosen the 1 4 turn deck fastener by turni...

Page 8: ...can be moved to the light position DRIVE BELT ADJUSTMENT The drive belt on the ZAPPY will periodically need adjusting to maintain proper tension The belt should deflect about 6mm 1 4 inch with slight...

Page 9: ...install the rear wheel Make sure the drive belt is properly seated on the wheel drive gear Adjust the belt tension following the instructions specified in the paragraph above HOW TO DISCONNECT THE DRI...

Page 10: ...HANDLE HEIGHT QUICK ADJUSTMENT 4 MAIN POWER SWITCH 5 BATTERY CHARGER MAY VARY IN APPEARANCE 6 CHARGER POWER CONNECTOR 7 GAS STRUT 8 HEAD TUBE 9 DECK 10 1 4 TURN DECK FASTENER ALWAYS WEAR A HELMET 9 D...

Page 11: ...t 2 Then disconnect the charger power connector from the battery charging connector 3 Replace the battery charger back under the deck 4 Reattach the deck NOTE Your ZAPPY is equipped with a low voltage...

Page 12: ...OW TO RIDE THE ZAPPY Practice makes perfect right Yes it does The more time spent on the ZAPPY the easier maneuvering will become Follow the foot placement guide below to get yourself started for safe...

Page 13: ...ours BATTERY PACK REPLACEMENT Batteries must be recycled To preserve natural resources please recycle the battery properly Local state or federal laws prohibit disposal of lead acid batteries in ordin...

Page 14: ...not broken in Cold battery Makes popping noise when accelerating Battery not fully charged Damaged old battery ACTION TO BE TAKEN Pushswitchontheleftsideofthebatterytray to ON position Push button un...

Page 15: ...PREVENTION MEASURES WARNING Failure to obey a safety warning can result in injury to yourself or others Always follow the safety precautions to reduce the risk of fire electric shock and personal inju...

Page 16: ...y to explode caus ing serious injury 3 Do not expose the charger to moisture and water 4 To reduce the risk of damage to the charger and cord pull the charger by the plug rather than the cord when dis...

Page 17: ...vel sand wet or rough terrain 14 Do not ride through puddles or water OTHER SAFETY WARNINGS 1 Keep your ZAPPY in good working condition Call your authorized service dealer for repairs or maintenance p...

Page 18: ...AKY BRAKES Your brake may squeak before it fully breaks in This is normal and will not affect the function of the brake With continued use the squeak should go away ADJUSTMENTS Properly adjusted you c...

Page 19: ...intend ed use This warranty does not extend to repairs made necessary by normal wear or by ed use This warranty does not extend to repairs made necessary by normal wear or by the use of parts or acce...

Page 20: ...wer Assist Scooter involves certain risks dangers and hazards which can result in serious personal injury or death I hereby freely agree to assume and accept any and all unknown risks of injury while...

Page 21: ...__miles Where did you hear about our product Friend Relative Associate Internet Show News Article Dealer Ad where ______________________________ Other_____________________________________ Are you inte...

Page 22: ...ris Street Sebastopol CA 95472 USA tel 707 824 4150 fax 707 824 4159 e mail zap zapworld com Stock Symbol ZAPP ZAP is a Publicly Traded Company Z A P W O R L D C O M 2001 ZAPWORLD COM All rights reser...

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