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TROUBLESHOOTING

CAUTION:

Make sure the grill is completely cool and unplugged before you do any

inspection, cleaning, maintenance or service work.

Problem

Potential

Cause

Solution

Grill does not work properly

Power

Make sure the power cord is plugged

in. Verify there is power at the electrical

outlet.

Fuse

Remove the digital control, check the

fuse on the back. Replace the fuse if

blown.

Hot Rod

If both of the Draft Inducer Fan and the

Auger Driver Motor are operating, the

Hot Rod needs to be replaced. If one or

both are not operating, please contact

customer support.

Wires &

Connections

Check the wires and connectors to

make sure they are fastened securely

and not damaged. Contact customer

support if you need help.

Auger Drive

Motor

Locate the small fan motor blade on

the back of the auger drive motor. Turn

unit on. If the fan does not turn on then

the Auger Drive Motor needs to be

replaced.

Fire goes out

Too much ash

Clean the ash. Refer to

MAINTENANCE & CLEANING.

How to start

SMOKE setting

Start your grill on the SMOKE setting

with the lid open. After 5 minutes, close

the lid and turn to any temperature

setting desired. Read the INITIAL

FIRING INSTRUCTIONS carefully.

Summary of Contents for ZPG-700D3

Page 1: ...020 WOOD PELLET GRILLS ZPG 700D3 ZPG 700D4E OWNER S MANUAL MON TO FRI 8 00 A M 5 00 P M PACIFIC STANDARD TIME SERVICE CONTACT 1 833 947 4557 1 833 ZGRILLS EMAIL support zgrills com WEBSITE www zgrills...

Page 2: ...NENT LIST 6 ASSEMBLY INSTRUCTIONS 8 INITIAL FIRING INSTRUCTIONS 18 SUBSEQUENT START UP 19 OPERATING TIPS 20 MAINTENANCE CLEANING 21 TROUBLESHOOTING 23 DIGITAL THERMOSTAT CONTROL WIRING DIAGRAM 25 Z GR...

Page 3: ...2 SAVE THIS MANUAL FOR FUTURE REFERENCE...

Page 4: ...ial DO NOT move your grill while operating or while it is hot Wait until the grill is completely cold If a grease fire occurs turn off and leave lid closed until the fire is extinguished DO NOT unplug...

Page 5: ...to start or freshen up a fire in this appliance Keep all such liquids well away from the appliance when in use Do not use accessories not specified for use with this appliance NOTE A MAJOR CAUSE OF F...

Page 6: ...DE WARNING Follow these guidelines to prevent this colorless odorless gas from poisoning you your family or others Know the symptoms of carbon monoxide poisoning headache dizziness weakness nausea vom...

Page 7: ...1 Left Door 12 2 Lid Handle Base 38 1 Right Door Upper Pivot 13 1 RTD Temperature Probe 39 1 Left Plate 14 1 Chimney Cap Assembly 40 1 Magnet Fixing Plate 15 1 Smoke Stack Assembly 41 2 Door Handle 16...

Page 8: ...DESCRIPTION A 1 Hopper Burner Handle G 2 Bolt 5 32 32 5 B 19 Bolt 1 4 20 12 H 2 Open End Wrench C 8 Hexagon Bolt 1 4 20 12 I 4 Bolt 5 32 32 6 D 8 Gasket 18 6 5 2mm J 4 Hexagon Kep Nut 5 32 32 E 2 Hexa...

Page 9: ...8 ASSEMBLY INSTRUCTIONS PARTS DIAGRAM HOPPER BURNER ASSEMBLY...

Page 10: ...ake 47 should be installed on the side near the magnet base Install the wheels with brake 48 into the screw holes Tighten with wrench H Note The 2 wheels with brake 48 should be installed on the other...

Page 11: ...e Platform 49 with Bolt B 2 Secure Right Plate 44 on the Platform 49 with Bolt B 3 Secure Back Plate 43 on the Platform 49 with Bolt B and connect to Left Plate 39 and Right Plate 44 4 Attach the Beam...

Page 12: ...ellet Cleanout Door Note The Hopper is equipped on the back with a Pellet Cleanout Door to clear the hopper of unused pellets so as to replace with fresh pellets or pellets of a different smoking flav...

Page 13: ...and secure with Bolt B 5 Installation instructions for RTD Temperature Probe 1 Remove the screws from the left plate of the grill chamber 2 Use the screws through the RTD Temperature Probe and fix on...

Page 14: ...the mounted RTD inside the grill frame Connect this with the mating connector located on the outside of the hopper burner assembly NOTE excess wire on the RTD plug should remain outside the Chamber 7...

Page 15: ...1 Install the Chimney Cap 14 to Smoke Stack 15 Note that the Chimney Cap 14 is vertical and then tighten 2 Align the holes in the Smoke Stack 15 with holes in the Smoke Stack Gasket 16 which fits bet...

Page 16: ...e Right Door 45 11 POSITIONING THE DOOR 1 Take the Right Door 45 with handle assembled First insert the Bottom Pivot 36 into the small hole on Platform 49 Then pull down the Right Door Upper Pivot 38...

Page 17: ...IN PAN Position The Grease Drain Pan 6 over the Firepot 27 by fitting over the bracket on the left side of grill wall The notched leg of the Grease Drain Pan should be facing downward directly over th...

Page 18: ...sition the Porcelain Grill 8 inside the chamber Install the Warming Rack 7 on the rack supports inside the chamber 15 HANG ON THE GREASE BUCKET Locate the Grease Drain Tube which is on the right side...

Page 19: ...per with Pellets Then turn the Temperature Dial to HIGH It takes some time for the Pellets to travel through the tube when the Pellets start to drop turn the Temperature Dial to SHUT DOWN CYCLE Leave...

Page 20: ...SHUT DOWN CYCLE and let it cool down Next put components back in place open the lid and turn the Temperature Dial to SMOKE Wait a few minutes until you see whitish gray smoke coming out of the grill...

Page 21: ...ater into the Pellet Hopper or Firepot 7 WARNING NEVER ADD PELLETS TO THE FIREPOT DIRECTLY IT IS DANGEROUS If you run out of pellets and lose your fire while cooking let the grill cool down and start...

Page 22: ...Drain Tube and fall into the Grease Bucket Wipe up remaining grease residue with paper towels or disposable rags Flue Pipe Smoke Stack Remove the Chimney Cap Assembly clean it with warm soapy water Sc...

Page 23: ...sh is in the firepot it may cause the fire to go out This is especially true in the SMOKE setting A shop vac is an excellent tool to use for removing the ash WARNING MAKE SURE THE GRILL FIRE IS OUT TH...

Page 24: ...ds to be replaced If one or both are not operating please contact customer support Wires Connections Check the wires and connectors to make sure they are fastened securely and not damaged Contact cust...

Page 25: ...HUT DOWN CYCLE COULD RESULT IN A FIRE IN THE HOPPER CHAMBER Unexpected grill temperature is displayed External Factor Grill temperature is influenced by environmental factors such as high temperature...

Page 26: ...be Put the plug of the Meat Probe into the control panel PROBE1 or PROBE2 Insert the Probe into the food to measure the temperature The P1 temperature of the control panel is displayed as the temperat...

Page 27: ...information 1 Dealer s name and date of purchase 2 Purchaser s name phone number and address 3 Z GRILLS model number serial number and part identification numbers 4 Please be prepared to describe your...

Page 28: ...materials that retard rust including the use of high temperature paint where advisable Even with these safeguards the protective coating can be compromised by various substances and conditions beyond...

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