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COMPONENT LIST

ITEM

QTY

DESCRIPTION

ITEM

QTY

DESCRIPTION

1

2

Hinge Assembly

24

1

Hopper Lid Handle

2

2

Pin

25

2

Wheels

3

1

Fan

26

1

Firepot Welding Assembly

4

1

Lid

27

2

Axle Bolt

5

1

Name Plate

28

1

Wheeled Leg Base

6

1

Lid Handle

29

1

Footed Leg Base

7

1

Grill Chamber Assembly

30

1

Heat Baffle

8

1

Hopper Assembly

31

1

Grease Drain Pan

9

1

Chimney Cap Assembly

32

1

Porcelain Grills

10

1

Smoke Stack Assembly

33

1

Warming Rack

11

1

Smoke Stack Gasket

34

1

Hopper Bottom Cover

12

1

RTD Temperature Probe

35

1

Hopper Guard

13

2

Foot Pad

36

1

Hopper Shell

14

1

Front Shelf Left Bracket

37

1

Cable Box

15

1

Hot Rod (Ignitor)

38

1

Power Cord

16

1

Feeder Assembly

39

1

Digital Control

17

1

Front

Shelf

Right Bracket

40

1

Auger Drive Motor

18

1

Front Table

41

1

Auger Nylon Ring

19

1

Grease Bucket

42

1

Auger

20

2

Leg A

43

1

Hopper Handle

21

2

Leg B

44

1

Hopper Lid

22

1

Side Table

45

1

Insulation

23

1

Cable Clip

46

1

Heat Insulation Foam

Summary of Contents for ZPG-450A

Page 1: ...020 WOOD PELLET GRILLS ZPG 450A ZPG 450APro OWNER S MANUAL MON TO FRI 8 00 A M 5 00 P M PACIFIC STANDARD TIME SERVICE CONTACT 1 833 947 4557 1 833 ZGRILLS EMAIL support zgrills com WEBSITE www zgrills...

Page 2: ......

Page 3: ...NENT LIST 6 ASSEMBLY INSTRUCTIONS 8 INITIAL FIRING INSTRUCTIONS 15 SUBSEQUENT START UP 16 OPERATING TIPS 17 MAINTENANCE CLEANING 18 TROUBLESHOOTING 20 DIGITAL THERMOSTAT CONTROL WIRING DIAGRAM 22 Z GR...

Page 4: ...2 SAVE THIS MANUAL FOR FUTURE REFERENCE...

Page 5: ...ial DO NOT move your grill while operating or while it is hot Wait until the grill is completely cold If a grease fire occurs turn off and leave lid closed until the fire is extinguished DO NOT unplug...

Page 6: ...to start or freshen up a fire in this appliance Keep all such liquids well away from the appliance when in use Do not use accessories not specified for use with this appliance NOTE A MAJOR CAUSE OF F...

Page 7: ...DE WARNING Follow these guidelines to prevent this colorless odorless gas from poisoning you your family or others Know the symptoms of carbon monoxide poisoning headache dizziness weakness nausea vom...

Page 8: ...1 Porcelain Grills 10 1 Smoke Stack Assembly 33 1 Warming Rack 11 1 Smoke Stack Gasket 34 1 Hopper Bottom Cover 12 1 RTD Temperature Probe 35 1 Hopper Guard 13 2 Foot Pad 36 1 Hopper Shell 14 1 Front...

Page 9: ...lt 1 4 20 1 2 H 2 Hexagon Nut 1 4 20 B 36 Bolt 1 4 20 1 2 I 2 Gasket OD0 75 ID0 4 C 4 Step Screw 1 4 20 J 24 Gasket OD0 6 ID0 25 D 4 Cap Nut 1 4 20 K 1 Screwdriver E 28 Spring Washer OD0 4 ID0 25 L 2...

Page 10: ...8 ASSEMBLY INSTRUCTIONS PARTS DIAGRAM...

Page 11: ...h 2pcs Leg A B 20 21 to the Leg Base 28 29 with Bolt B Spring Washers E Flat Gasket J orderly 2 Insert Axle Bolt 27 through the hole in Wheel 25 and Wheeled Leg Base 28 3 Place Gasket I onto Axle Bolt...

Page 12: ...Footed Leg Assembly using Bolts B Spring Washers E Gaskets J as shown Use the Screwdriver K to tighten 2 INSTALLING CHAMBER HANDLE TO LID 1 With the Lid 4 open insert 2 Hexagon Bolts A through Flat G...

Page 13: ...he hole on the Hopper Burner Lid 44 then install the Hopper Lid Handle 24 by screwdriver 4 ATTACHING THE SMOKESTACK AND CHIMNEY CAP Place Bolt A through the holes of Smokestack 10 and the holes of Smo...

Page 14: ...the Screwdriver K and Wrench L to tighten them 3 Repeat Steps 1 and 2 for Right Front Table Bracket 17 4 Insert the Bolts B through Hopper Handle 43 Tighten with the Screwdriver K Insert the Bolts B t...

Page 15: ...an 31 on the Pan Support in the Grill Chamber Assembly 7 The 2 slots in the Grease Drain Pan 31 should fit over the corners of the Pan Support 8 ATTACHING COOKING GRATE AND WARMING RACK Attaching the...

Page 16: ...14 9 HANG ON THE GREASE BUCKET Locate the Grease Drain Tube which is on the right side of the chamber Hang the Grease Bucket 19 on the hook as shown...

Page 17: ...per with Pellets Then turn the Temperature Dial to HIGH It takes some time for the Pellets to travel through the tube when the Pellets start to drop turn the Temperature Dial to SHUT DOWN CYCLE Leave...

Page 18: ...SHUT DOWN CYCLE and let it cool down Next put components back in place open the lid and turn the Temperature Dial to SMOKE Wait a few minutes until you see whitish gray smoke coming out of the grill...

Page 19: ...ater into the Pellet Hopper or Firepot 7 WARNING NEVER ADD PELLETS TO THE FIREPOT DIRECTLY IT IS DANGEROUS If you run out of pellets and lose your fire while cooking let the grill cool down and start...

Page 20: ...Drain Tube and fall into the Grease Bucket Wipe up remaining grease residue with paper towels or disposable rags Flue Pipe Smoke Stack Remove the Chimney Cap Assembly clean it with warm soapy water Sc...

Page 21: ...sh is in the firepot it may cause the fire to go out This is especially true in the SMOKE setting A shop vac is an excellent tool to use for removing the ash WARNING MAKE SURE THE GRILL FIRE IS OUT TH...

Page 22: ...ds to be replaced If one or both are not operating please contact customer support Wires Connections Check the wires and connectors to make sure they are fastened securely and not damaged Contact cust...

Page 23: ...HUT DOWN CYCLE COULD RESULT IN A FIRE IN THE HOPPER CHAMBER Unexpected grill temperature is displayed External Factor Grill temperature is influenced by environmental factors such as high temperature...

Page 24: ...22 DIGITAL THERMOSTAT CONTROL WIRING DIAGRAM...

Page 25: ...information 1 Dealer s name and date of purchase 2 Purchaser s name phone number and address 3 Z GRILLS model number serial number and part identification numbers 4 Please be prepared to describe your...

Page 26: ...materials that retard rust including the use of high temperature paint where advisable Even with these safeguards the protective coating can be compromised by various substances and conditions beyond...

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