YZ Systems DynaPak DP-2010RXN Instructions & Operating Manual Download | Manualshive

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YZ Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • USA • 77303 • P: 936.788.5593 • F: 936.788.5720
Page 32

DP-2010RXN ver.07022002

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10 :

10 :

10 :

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10 : S

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YSTEM

STEM

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M

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AINTEN

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AINTENANCE

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Replacing a Depleted Battery:

1. Remove the four thumb screws, cover plate
and orange terminal connector.

2. The battery is located in the lower left hand
corner of the Z-65 controller assembly.

3. Unclip the battery plug from the battery
receptacle.

4. Replace the depleted battery with a fresh
battery pack (part No. E3-2001). Refer to
figure 27 to assure proper battery wire place-
ment in the Z-65 enclosure.

5. Return the mode switches to their original
positions.

6. Send your depleted battery to:

YZ Systems, Inc.
206 Lubbock Hwy.
Snyder, TX 79549 USA

Battery Pack

figure 27

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Summary of Contents for DynaPak DP-2010RXN

Page 1: ...DynaPak GasSampler S Y S T E M S U P P O R T M A N U A L DP 2010RXN...

Page 2: ...DP 2010RXN INSTRUCTION OPERATING MANUAL Version 07022002 Rev 1...

Page 3: ...low Schematic 6 Standard System Mounting 7 Standard System Connections 8 Optional DPS 2 Installation 9 Section 3 Sample Vessel Installation 11 Variable Pressure Constant Volume Cylinders 11 Variable V...

Page 4: ...34 Replacing a Depleted Battery 36 Section 11 System Troubleshooting 31 How to Use This Section 31 ForAdditional Help 31 Step by Step Resolution 31 Battery Power 32 Battery Power Troubleshooting Step...

Page 5: ...bat PDF format will be highlighted further in blue italic text indicating the copy retains a hyperlink to the referenced item Measurement units are listed in italic parenthesis text following their US...

Page 6: ...atures below 32 F 0 C condition ing of the actuation gas supply may be required Where the actuation gas supply has a high water content and or a low hydrocarbon dew point addi tional actuation gas fil...

Page 7: ...r B Time based sampling with the YZ differential pressure switch DPS 2 this mode of operation is similar to the time based sampling mode except that the DPS 2 converts a differential pressure signal t...

Page 8: ...800 psi maximum working pressure Available in 150 300 500 800 and 1000 cc sizes DuraSite XXX 9 portable ANSI 900 DOT approved constant pressure sample vessels 3600 psi maximum working pressure Availab...

Page 9: ...Loop Actuation 50 75 psi By Customer 2 Pipestand Optional Pressure Switch SPO 12 Slipstream Adpater w Self Cleaning Screen YZ Durasite Product Loop Return Sampled Product Solar Panel Option Optional 2...

Page 10: ...8 5720 Page 6 DP 2010RXN ver 07022002 Rev 1 S S S S SECTION ECTION ECTION ECTION ECTION 2 2 2 2 2 S S S S SY Y Y Y YSTEM STEM STEM STEM STEM I I I I INST NST NST NST NSTALLA ALLA ALLA ALLA ALLATION TI...

Page 11: ...ers from any device which could cause aerosols or significant pressure drops 2 The sampler should not be located within the defined meter tube region AGA 3 manual A The number of unobstructed straight...

Page 12: ...lve bonnet assembly which might result in the valve stem being screwed out of the probe body This of course results in product at pipeline pressure being vented continually through this port until thi...

Page 13: ...high pressure supply valve without ensuring that the equalization valve is open Failure to do so may damage the DPS 2 s internal components d Open the other supply valve e Close the equalization valve...

Page 14: ...303 P 936 788 5593 F 936 788 5720 Page 10 DP 2010RXN ver 07022002 Rev 1 S S S S SECTION ECTION ECTION ECTION ECTION 2 2 2 2 2 S S S S SY Y Y Y YSTEM STEM STEM STEM STEM I I I I INST NST NST NST NSTALL...

Page 15: ...sample cylinder 300cc and 500cc spun cylinders may also be installed in a vertical position Piping from the sampler dischage port to the sample vessel should be arranged so that liquid traps are not...

Page 16: ...5593 F 936 788 5720 Page 12 DP 2010RXN ver 07022002 S S S S SECTION ECTION ECTION ECTION ECTION 3 3 3 3 3 S S S S SAMPLE AMPLE AMPLE AMPLE AMPLE V V V V VESSEL ESSEL ESSEL ESSEL ESSEL I I I I INST NST...

Page 17: ...very time a sample is required either Proportional To Flow or Time SAFETY NO SAFETY NO SAFETY NO SAFETY NO SAFETY NOTES TES TES TES TES Always use extreme care when performing mainte nance on Sampling...

Page 18: ...93 F 936 788 5720 Page 14 DP 2010RXN ver 07022002 S S S S SECTION ECTION ECTION ECTION ECTION 4 4 4 4 4 S S S S SY Y Y Y YSTEM STEM STEM STEM STEM C C C C CONTR ONTR ONTR ONTR ONTROL OL OL OL OL E E E...

Page 19: ...led by the host computer or output device that will give an input pulse to the Z 65 controller 1 Determine if the incoming input is either a dry contact or voltage pulse 2 If the input is a dry contac...

Page 20: ...mp displacement per stroke 1cc 2cc 4cc Number of turns open on the pump volume knob 3 6 12 6 Turn the counter dials to the appropriate num ber of pulses you want to count before the sample pump stroke...

Page 21: ...ION ECTION ECTION ECTION ECTION 5 5 5 5 5 P P P P PR R R R ROGRAMMING OGRAMMING OGRAMMING OGRAMMING OGRAMMING FOR FOR FOR FOR FOR P P P P PR R R R ROPOR OPOR OPOR OPOR OPORTION TION TION TION TIONAL A...

Page 22: ...ION ECTION ECTION ECTION ECTION 5 5 5 5 5 P P P P PR R R R ROGRAMMING OGRAMMING OGRAMMING OGRAMMING OGRAMMING FOR FOR FOR FOR FOR P P P P PR R R R ROPOR OPOR OPOR OPOR OPORTION TION TION TION TIONAL A...

Page 23: ...e rate from step 1 3 2 0 9 6 8 7 1 3 2 5 4 0 9 1 6 7 8 5 4 12 400 18 36 60 9 13 27 45 3 6 4 9 18 9 15 30 300 200 100 Number of turns open on pump stroke knob sample pump displacement per stroke 1000 c...

Page 24: ...AL AL AL AL T T T T TO O O O O T T T T TIME IME IME IME IME O O O O OPERA PERA PERA PERA PERATION TION TION TION TION 4 Turn mode switch 1 to on 5 Turn mode switch 2 to on 6 Turn mode switch 3 to on...

Page 25: ...SECTION ECTION ECTION ECTION ECTION 6 6 6 6 6 P P P P PR R R R ROGRAMMING OGRAMMING OGRAMMING OGRAMMING OGRAMMING FOR FOR FOR FOR FOR P P P P PR R R R ROPOR OPOR OPOR OPOR OPORTION TION TION TION TION...

Page 26: ...SECTION ECTION ECTION ECTION ECTION 6 6 6 6 6 P P P P PR R R R ROGRAMMING OGRAMMING OGRAMMING OGRAMMING OGRAMMING FOR FOR FOR FOR FOR P P P P PR R R R ROPOR OPOR OPOR OPOR OPORTION TION TION TION TION...

Page 27: ...e 12 400 18 36 60 9 13 27 45 3 6 4 9 18 9 15 30 300 200 100 Number of turns open on pump stroke knob sample pump displacement per stroke 1000 cc 500 cc 300 cc Sample cylinder volumes Sample rate minut...

Page 28: ...mp volume adjustment knob to the value used in the calculations in step 1 4 Turn mode switch 1 to on 5 Turn mode switch 2 to on 6 Turn mode switch 3 to off 7 Turn mode switch 4 to off 8 Press the test...

Page 29: ...S S S S SECTION ECTION ECTION ECTION ECTION 7 7 7 7 7 P P P P PR R R R ROGRAMMING OGRAMMING OGRAMMING OGRAMMING OGRAMMING FOR FOR FOR FOR FOR P P P P PR R R R ROPOR OPOR OPOR OPOR OPORTION TION TION...

Page 30: ...S S S S SECTION ECTION ECTION ECTION ECTION 7 7 7 7 7 P P P P PR R R R ROGRAMMING OGRAMMING OGRAMMING OGRAMMING OGRAMMING FOR FOR FOR FOR FOR P P P P PR R R R ROPOR OPOR OPOR OPOR OPORTION TION TION...

Page 31: ...ANICAL ECHANICAL ECHANICAL ECHANICAL ECHANICAL S S S S SY Y Y Y YSTEM STEM STEM STEM STEM Overview The DynaPak mechanical system figure 18 are composed of the sample pump and filter regulator These co...

Page 32: ...47 located on the top of the DP 2000 pump Adjustment is simple Turn the volume adjustment knob clockwise to increase the pump volume displacement per stroke or turn the volume adjustment knob counter...

Page 33: ...gas required to actuate the sample pump It is capable of providing actua tion pressure from pipeline pressures to required actuation pressures in a single dependable step Actuation pressure is adjust...

Page 34: ...Texas USA 77303 P 936 788 5593 F 936 788 5720 Page 26 DP 2010RXN ver 07022002 S S S S SECTION ECTION ECTION ECTION ECTION 8 8 8 8 8 M M M M MECHANICAL ECHANICAL ECHANICAL ECHANICAL ECHANICAL S S S S S...

Page 35: ...Pressure Under 700 psig 48 Bar 50 psig 3 5 Bar Over 700 psig 48 Bar 65 psig 4 5 Bar 3 Turn the stroke adjustment knob on the top of the pump counterclockwise to set the pump displacement at 4 cc strok...

Page 36: ...Texas USA 77303 P 936 788 5593 F 936 788 5720 Page 28 DP 2010RXN ver 07022002 S S S S SECTION ECTION ECTION ECTION ECTION 9 9 9 9 9 S S S S SY Y Y Y YSTEM STEM STEM STEM STEM O O O O OPERA PERA PERA...

Page 37: ...reventative maintenance schedule implemented should consider the application of the sampler Many of these considerations include the weather environment the condition of the actuation gas the product...

Page 38: ...ing 5 Unscrew the pump body by hand from the inlet check valve assembly Separation at this point is recommended to maintain proper tubing location and alignment between the pump body and the probe bod...

Page 39: ...ody bushing into the bottom of the pump body figure 26 11 Insert all other bushings springs and o rings in their respective sequence on the plunger shaft figure 26 12 Carefully install assembly into t...

Page 40: ...ve the four thumb screws cover plate and orange terminal connector 2 The battery is located in the lower left hand corner of the Z 65 controller assembly 3 Unclip the battery plug from the battery rec...

Page 41: ...SA 77303 P 936 788 5593 F 936 788 5720 Page 33 DP 2010RXN ver 07022002 S S S S SECTION ECTION ECTION ECTION ECTION 10 10 10 10 10 S S S S SY Y Y Y YSTEM STEM STEM STEM STEM M M M M MAINTEN AINTEN AINT...

Page 42: ...SA 77303 P 936 788 5593 F 936 788 5720 Page 34 DP 2010RXN ver 07022002 S S S S SECTION ECTION ECTION ECTION ECTION 10 10 10 10 10 S S S S SY Y Y Y YSTEM STEM STEM STEM STEM M M M M MAINTEN AINTEN AINT...

Page 43: ...0 653 9435 T 1 936 788 5526 International Calls F 1 936 788 5720 Em Service yzhq com SAFETY NO SAFETY NO SAFETY NO SAFETY NO SAFETY NOTES TES TES TES TES Always use extreme care when performing mainte...

Page 44: ...Power Troubleshooting Steps 1 Set the mode switches as follows figure 28 Position 1 2 and 3 on 2 Set the time switches to the 01 position figure 29 This will set the solenoid output rate to one actuat...

Page 45: ...ode switches as follows refer to figure 31 Position 1 and 3 on 2 and 4 off 2 Set the count switches to 00 to enter the diagnostic mode refer to figure 32 This mode enables the user to determine if the...

Page 46: ...press the test switch and hold A green LED should illuminate When the voltage pulse input is received at the count input ter 3 the red LED will turn on and off and the green LED will illuminate again...

Page 47: ...switches as follows figure 39 Position 1 and 2 on Position 3 and 4 off 2 Set the time dials to 00 to enter the diagnostic mode figure 40 3 This mode enables the operator to determine if the DPS is op...

Page 48: ...e solenoid fires When the counter display reads 999999 the test is complete Timer Range Setting There are two Z 65 models the Z 65 6 1 and Z 65 6 03 Each Z 65 timer has two ranges for the timer settin...

Page 49: ...Setting x x minutes set the configuration jumper to the far left position factory setting figure 47 xx minutes set the configuration jumper to the center position figure 48 Mutual System Approved Fac...

Page 50: ...36 788 5593 F 936 788 5720 Page 42 DP 2010RXN ver 07022002 S S S S SECTION ECTION ECTION ECTION ECTION 11 11 11 11 11 S S S S SY Y Y Y YSTEM STEM STEM STEM STEM T T T T TR R R R ROUBLESHOO OUBLESHOO O...

Page 51: ...Valve Bushing Valve Spring Discharge Check P N A6 0018 P N C3 0006 Plunger Return P N B1 0051 Seal Spring Housing P N A5 1012 20 Micron Filter P N C4 0022 P N C3 0008 P N B1 0020 Inlet Screen P N C4 0...

Page 52: ...Volume Adjustment Spring Volume Adjustment Detent Upper Diaphragm Housing P N B1 0051 P N C3 0005 P N B1 0030 Set Screw P N C0 0096 P N C0 0014 Cap Screw 6 Each O Ring 012 P N B1 0020 P N C0 0026 Inle...

Page 53: ...303 P 936 788 5593 F 936 788 5720 Page 45 DP 2010RXN ver 07022002 Rev 1 A A A A APPENDIX PPENDIX PPENDIX PPENDIX PPENDIX A A A A A I I I I ILL LL LL LL LLUSTRA USTRA USTRA USTRA USTRATIONS TIONS TIONS...

Page 54: ...N D3 0003 Pressure Gauge P N C3 0009 P N C3 0011 Lower Spring Lower Dart A3 0073 O Ring 012 Retaining Nut P N A5 1012 Seat P N A3 0072 Upper Dart P N A3 0071 Upper Spring P N C3 0010 P N A3 0070 Pisto...

Page 55: ...y Valve Seat P N A3 0063 P N A3 0062 P N A3 0095 Valve Handle P N A3 0155 P N C0 0099 P N Varies See Above Pressure Gauge Stainless Steel Set Screw Inlet Rupture Disc 1800 psi P N A3 0083 Rupture Disc...

Page 56: ...od P N C6 1400 DS 500 P N C6 1300 DS 300 P N C6 1200 DS 150 P N C3 0901 Cylinder O Ring P N A5 1021 Snap Ring Valve Seat P N A3 0063 P N A3 0062 P N C6 1005 Mixing Ball Piston Seal O Ring P N A5 1222...

Page 57: ...2 Stainless Steel Back Up Washer P N A5 4222B Hex Nuts P N C6 1000 Product Head YZ UniValve Purge Valve Nut P N A3 0080 P N A3 0063 Valve Seat P N C6 1003 Ser 4608 P N 12 1006 Ser 0321 and Prior P N 1...

Page 58: ...USTRA USTRATIONS TIONS TIONS TIONS TIONS OptionalDPS 2 Figure 55 P N C0 0005 Set Screw P N E0 5001 Magnet Diaphragm SS Hex Nut P N C0 0048 Qty 8 P N A6 0013 P N G2 0002 Cable Assembly 30 Ft Shrink Wra...

Page 59: ...7 6 1 10 5 9 2 Repair Kit D3 0005 1 12 Z 65 200 Fuse Replacement Kit D3 0142 1 12 2 Fuses Per Kit Ref No Description Part No Qty Z 65 6 Controller Assembly 1 1 Model Z 65 6 1 F2 0001 Model Z 65 6 03...

Page 60: ...788 5720 Page 52 DP 2010RXN ver 07022002 ATEX Rev A A A A APPENDIX PPENDIX PPENDIX PPENDIX PPENDIX A A A A A I I I I ILL LL LL LL LLUSTRA USTRA USTRA USTRA USTRATIONS TIONS TIONS TIONS TIONS Z 65 Wir...

Page 61: ...nroe Texas USA 77303 P 936 788 5593 F 936 788 5720 Page 53 DP 2010RXN ver 07022002 Rev 1 A A A A APPENDIX PPENDIX PPENDIX PPENDIX PPENDIX A A A A A I I I I ILL LL LL LL LLUSTRA USTRA USTRA USTRA USTRA...

Page 62: ...tabilityandfitnessforaparticularpurpose withrespecttotheproduct Thislimitedwarrantygivesyouspecificlegalrights Youmayhaveothers whichvaryfromstatetostate TheseremediesarenotavailableoutsideoftheUnited...

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