YZ Systems DynaPak 2010J Support Manual Download Page 3 | Manualshive

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YZ Systems DynaPak 2010J Support Manual Download Page 3

DP-2010J Version 04232001 Rev-ATEX

YZ Systems, Inc. • 3101 Pollok Drive • Conroe, Texas • USA • 77303 • P: 936.788.5593 • F: 936.788.5720

3

Congratulations on your purchase of the DynaPak 2010 Series Sampler. You've made a wise
measurement investment for your company.

Before you begin installation, insure that all of the necessary components are present. You will need
a sample cylinder(s) during the installation. If you have questions concerning installation/operation,
contact your YZ representative or YZ Customer Service at 936.788.5593.

2. System Components:
The primary components of the DynaPak 2010
Sampling System are illustrated here.

1949

Factory
System

Approved

Mutual

Sample Discharge

DynaPak 2000 Pump

Tubing

Purge Valve

Isolation Valve

Sample Discharge

Probe Body Assembly

Note:

Filter/Regulator

YZ SYSTEMS, INC.

3101 POLLOK DRIVE CONROE, TEXAS 77303

Z-65 Controller

Cable Entry Fitting

Solenoid Valve

Patents 5,152,678; 4,531,895; 4,928,536

Wiring and Pneumatic Tubing Not
Shown For Drawing Clarity

Sample Inlet

8" (20cm)

6" (15cm)

1. Introduction

1/2" NPT

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Summary of Contents for DynaPak 2010J

Page 1: ...DynaPak2010J SystemSupport Manual DP 2010J Version 04232001 Rev ATEX...

Page 2: ...clusive remedy will be replacement of the product s or at YZ s option YZ s reasonable effort to make the product meet the warranty set forth herein YZ disclaims all other warranties either expressed o...

Page 3: ...oncerning installation operation contact your YZ representative or YZ Customer Service at 936 788 5593 2 System Components The primary components of the DynaPak 2010 Sampling System are illustrated he...

Page 4: ...flow sampling in this mode of operation the Z 65 counter operates as a dividing counter The Z 65 counter periodically energizes a low power solenoid valve As in the other two modes of operation this a...

Page 5: ...could cause aerosols or significant pressure drops 4 2 The sampler should not be located within the defined meter tube region AGA 3 manual A The number of unobstructed straight pipe diameters upstrea...

Page 6: ...id leak detector CAUTION Incorrect operation of valves over tightening can result in damage to the valve components isolation valve bonnet assembly which might result in the valve stem being screwed o...

Page 7: ...he high pressure supply valve without ensuring that the equalization valve is open Failure to do so may damage the DPS 2 s internal components d Open the other supply valve e Close the equalization va...

Page 8: ...created 6 2 Variable volume constant pressure cylinder The free floating piston cylinder DuraSite may be installed in a horizontal position on an optional vessel rack Free floating piston cylinders s...

Page 9: ...ounterclockwise to set the pump displacement at 4cc stroke 7 4 Move all of the mode switches on the Z 65 to their off positions 7 5 Move both timer counter dials to the 0 position 00 minutes 7 6 Move...

Page 10: ...E The time 18 minutes above corresponds to the dial setting shown for the Z65 model with the timer range setting in the factory position jumper on the two left pins See section 12 4 Timer Range Settin...

Page 11: ...8 6 Turn mode switch 3 to on 8 7 Turn mode switch 4 to off 8 8 Press the test button once to initiate the timer sequence 8 3 Adjust the pump volume adjustment knob to the value used in the calculation...

Page 12: ...time 18 minutes above corresponds to the dial setting shown for the Z65 model with the timer range setting in the factory position jumper on the two left pins See section 12 4 Timer Range Setting 3 2...

Page 13: ...n 9 6 Turn mode switch 3 to off 9 7 Turn mode switch 4 to off 9 8 Press the test button once to initiate the timer sequence NOTE For the Z 65 to operate the DP 2010 System a minimum pressure different...

Page 14: ...ng connections to the Z 65 terminal strip see illustration b Turn mode switch 1 to on c Turn mode switch 2 to off d Turn mode switch 3 to on e Turn mode switch 4 to off OR 10 3 If the input is a volta...

Page 15: ...e number of pulses you want to count before the sample pump strokes Example 20 pulses turn dials to 20 Press the test button once to load the value into the memory NOTE If the calculated counter setti...

Page 16: ...p body d Screw the stroke adjustment knob all the way down to the 0 cc stroke setting e Unscrew the pump body by hand from the inlet check valve assembly Separation at this point is recommended to mai...

Page 17: ...l o rings and bushings to prevent damage j Install the body bushing into the bottom of the pump body NOTE Apply a light coat of assembly grease on the plunger shaft prior to installation k Insert all...

Page 18: ...te if the battery is low NOTE The solenoid must be connected to test the battery condition Battery condition cannot be tested with a volt meter Replacing a Depleted Battery 1 Remove the four thumb scr...

Page 19: ...for the DynaPak 2000 Series gas samplers Part Number Description Qty Location C4 0004 Filter element 1 see diagrams 3 and 4 D3 0002 DP 2000 pump seal kit 1 see diagrams 1 and 2 D3 0003 YZ filter regul...

Page 20: ...s sensing flow in the pipeline the green LED should illuminate If flow is not present the red LED should illuminate 12 3 LCD Stroke Indicator Test Mode A To test the stroke counter set the mode switch...

Page 21: ...actory position far left position 12 4 Timer Range Setting A There are two Z 65 models the Z 65 6 1 and Z 65 6 03 Each Z 65 timer has two ranges for the timer setting dials 1 Z 65 6 1 Range Setting a...

Page 22: ...minutes set the configuration jumper to the center position Note To obtain maximum battery life choose the longest solenoid stroke rate possible Mutual System Approved Factory factory positioned for 1...

Page 23: ...green LED will turn on and off and the red LED will illuminate again This will normally occur very quickly and give the appearance that the green LED blinks on when the pulse input is received and rem...

Page 24: ...24 Diagram 1 DP 2000 pump assembled...

Page 25: ...nt Knob matic Fitting P N A1 0113 lume Adjustment Spring ume Adjustment Detent per Diaphragm Housing Diaphragm P N B1 0003 P N C3 0005 P N B1 0030 Set Screw P N C0 0096 P N C0 0014 Cap Screw 6 Each P...

Page 26: ...26 Diagram 3 YZ filter regulator assembled...

Page 27: ...A3 0073 O Ring 012 Retaining Nut P N A5 1012 Seat P N A3 0072 Upper Dart P N A3 0071 Upper Spring P N C3 0010 P N A3 0070 Piston P N A3 0069 Piston Spring Spring Cap P N A3 0068 P N A3 0067 Bonnet Pne...

Page 28: ...less Steel Set Screw Inlet Rupture Disc 1800 psi P N A3 0083 Rupture Disc Retainer P N A3 0084 YZ Valve Body P N A3 0137 0 1000 PSI LinkPlus Model No C1 0005 0 2000 PSI LinkPlus Model No C1 0006 0 600...

Page 29: ...0 0005 Set Screw P N E0 5001 Magnet Diaphragm SS Hex Nut P N C0 0048 Qty 8 P N A6 0013 P N G2 0002 Cable Assembly 30 Ft Shrink Wrap SS Bolt P N C0 0047 Qty 8 P N H2 0002 Qty 2 Magnet Support Body Diap...

Page 30: ...65 6 Controller Assembly 1 1 Model Z 65 6 1 F2 0001 Model Z 65 6 03 F2 0018 2 Battery Pack E3 2001 1 3 Stroke Counter Assembly G1 0001 1 4 Terminal Strip 6 Position H1 0001 1 5 BCD Switch E1 0001 2 6...

Page 31: ...04232001 Rev ATEX YZ Systems Inc 3101 Pollok Drive Conroe Texas USA 77303 P 936 788 5593 F 936 788 5720 31 Diagram 8 Z 65 Installation Notes Wiring Control Documentation System Installation Notes and...

Page 32: ...s should be closed The product connection is slowly broken in order to vent any trapped product After vessel removal all connections should be checked for leaks and the pre charge and product valve po...

Page 33: ...150 P N C6 1303 DS 300 P N C6 1403 DS 500 P N C6 1503 DS 800 P N C6 1603 DS 1000 Gauge P N A3 0083 Rupture Disc P N A3 0084 YZ UniValve P N C6 1001 Pre Charge Head P N A3 0095 Valve Stem Assembly P N...

Page 34: ...34 Notes...

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