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Page 3
Owner's Manual
TX160 High Gear
™
S2
™
ATV Trailer
FIGURE 2
FIGURE 3
2. Attach the splicing plates (24791) on both sides using (4)
M6 x 30mm bolts and (4) M6 flange nyloc nuts in the top
two holes on both sides of the baskets. SEE FIGURE 2.
Using (4) M6 x 40mm and (4) M6 flange nyloc nuts, fasten
the splicing plate to the baskets through the bottom two
holes on both sides. SEE FIGURE 2.
3. Turn the basket on its side to attach the axle weldment
(24793) to the bottom of the baskets. Using (2) M8 x
90mm bolts, (2) M8 flange nyloc nuts, (2) M8 flat washers,
fasten the axle to the rear trailer frame along the seam
that joins the baskets. SEE FIGURE 3.
4. Join the axle weldment to the front trailer frame using
(2) M8 x 45mm bolts, (2) M8 flange nyloc nuts, (2) M8 flat
washers. SEE FIGURE 3.
Turn the basket over so that the axle and bottom frame
tubes are exposed upward to continue assembly.
5. Assemble one of the axle legs (25076) to one of the angled
tubes coming up from the axle weldment. Make sure the
leg is oriented so that the hex hole is facing toward the
outside of the unit. Use (1) M8 x 60mm bolt, (1) M8 flange
nyloc nut, to fasten the parts together. Repeat the same
process on the other side of the axle. SEE FIGURE 4.
6. Assemble each hex axle spindle (24792) to each leg using
(1) M8 x 30mm bolt, (1) M8 lock washer, (1) M8 flat washer
for each side. Tighten these down completely. SEE
FIGURE 5.
7. Place one wheel on the axle spindle with the grease fitting
facing outward. Secure the wheel by adding (1) M20 flat
washer and (1) M20 slotted nut. Back slotted nut off just
enough to allow for smooth wheel spinning and hole
alignment for the cotter pin. Insert cotter pin and bend
tines over with needle nose pliers so that it will not come
off of the axle spindle. Repeat entire step for the second
wheel. SEE FIGURE 6.
8. YOU MUST GREASE THE BEARINGS OF EACH WHEEL
BEFORE USE. Using a grease gun, pump high-quality
grease into the bearings by attaching to grease fitting
located on wheel hub. Check the grease level frequently
to prevent bearings from seizing.
M6 x 30mm
M6 x 40mm
Splicing Plate
M6 Nyloc Nut
Splicing Plate
M8 Nyloc
Nut
Axle
Weldment
M8 x 45mm
M8 Flat
Washer
M8 x 90mm
FIGURE 4
Axle Leg
M8 Flange
Nyloc Nut
M8 x 60mm
FIGURE 5
Hex Spindle
M8 Flat Washer
M8 Lock Washer
M8 x 30mm
FIGURE 6
Cotter Pin
Wheel
M20 Flat Washer
M20 Slotted
Nut
