Yutrax High Gear S2 TX160 Operating Instructions Manual Download Page 2

Owner's Manual

TX160 High Gear

 S2

 ATV Trailer

Check for parts online at 

www.yutrax.com

 or call 800-345-6007 M-F 8-5 CST

Page 2

 

WARNING

READ, UNDERSTAND AND FOLLOW ALL ASSEMBLY, 

INSPECTION, MAINTENANCE & USE INSTRUCTIONS 

PROVIDED BEFORE EACH USE. FAILURE TO FOLLOW 

ALL WARNINGS AND INSTRUCTIONS COULD RESULT IN 

SERIOUS INJURY OR DEATH.
BE SURE TO FOLLOW ALL INSTRUCTIONS PROVIDED. IF 

ANY INSTRUCTIONS ARE NOT UNDERSTOOD OR IF YOU 

HAVE A PARTS ISSUE, CALL 800-345-6007 BEFORE USING.
THE WHEEL BEARINGS ARE NOT FACTORY GREASED. 

YOU MUST GREASE THE BEARINGS BEFORE USE. CHECK 

GREASE LEVEL FREQUENTLY TO PREVENT BEARINGS 

FROM SEIZING.
DOUBLE CHECK THE ASSEMBLY OF YOUR TRAILER TO BE 

SURE YOU ASSEMBLED IT CORRECTLY AND ALL NUT & 

BOLT ASSEMBLIES ARE TIGHT BEFORE INITIAL USE.
BE SURE TO PERIODICALLY CHECK ALL NUT AND BOLTS 

FOR TIGHTNESS. OVER TIME, NUTS AND BOLTS MAY 

BECOME LOOSE FROM VIBRATION.
BE SURE TO ALWAYS HAVE THE CORRECT AMOUNT OF 

AIR PRESSURE IN TIRES. THIS WILL HELP DETER FROM 

UNNECESSARY WEAR AND/OR DAMAGE. AIR PRESSURE 

CAN BE FOUND ON SIDEWALL OF TIRE.
NEVER DRIVE ON HILLY TERRAIN - EXCESSIVE WEIGHT 

CAN CAUSE WEIGHT SHIFTS WHICH CAN LEAD TO LOSS OF 

CONTROL OF YOUR ATV AND/OR ATV TRAILER.
DO NOT DRIVE IN EXCESS OF 10 MPH WHILE USING THIS 

PRODUCT.
NEVER ALLOW PEOPLE OR ANIMALS TO RIDE IN THE ATV 

TRAILER! IT IS NOT DESIGNED FOR THAT MATTER.
USE CAUTION NEAR TRAILER TILT LATCH. BE SURE LATCH IS 

ENGAGED BEFORE EACH USE.
NEVER EXCEED THE MAXIMUM WEIGHT CAPACITY OF 1250 

LB OF EVENLY DISTRIBUTED WEIGHT.

YUTRAX™ offers a full line of ATV accessories.  We appreciate your purchase of our world class ATV Trailers. Follow these few simple 

instructions and your product will be sure to give you many years of trouble free pleasure. Instructions should be kept in a safe 

place and reviewed at least annually.
If for any reason you have a problem with your product, DO NOT return to the retailer; contact the YUTRAX™ customer service 

department Monday through Friday from 8 a.m. to 5 p.m. CST at 800-345-6007 for assistance.

FIGURE 1

ASSEMBLY INSTRUCTIONS:

Tools needed -- two 10mm wrenches, two 13mm wrenches, 

two 16mm wrenches, 30mm socket with ratchet & extension, 

needle nose pliers and a grease gun.

IMPORTANT ASSEMBLY TIPS:  

Do not tighten any nut and bolt combinations completely 

until all parts are assembled together! Finger tighten plus 

one turn of a wrench only! This will temporarily hold the 

lock nut on the bolt while helping alignment of all parts! 

After all parts are assembled together, all nut & bolt 

combinations must be completely tightened.
Mesh removed for easy visibility.

1.  Attach front trailer frame (24787) and the rear trailer frame 

(24789) together using provided (2) M6 x 50mm bolts, 

(2) M6 x 65mm bolts, (4) M6 flange nyloc nuts, (4) M6 flat 

washers.  SEE FIGURE 1.

Front Trailer 

Frame

M6 Nyloc Nut

M6 x 65mm

M6 x 50mm

M6 Flat Washer

Rear Trailer 

Frame

Summary of Contents for High Gear S2 TX160

Page 1: ...Owner s Manual TX160 High Gear S2 Two Wheel ATV Trailer Rated Capacity 1250lb GAS OIL RATIO 50 1 P N 24827 REV1 08 05 16 2016 Ardisam Inc All Rights Reserved Get parts online at www yutrax com...

Page 2: ...DESIGNED FORTHAT MATTER USECAUTIONNEARTRAILERTILTLATCH BESURELATCHIS ENGAGED BEFORE EACH USE NEVER EXCEEDTHE MAXIMUMWEIGHT CAPACITY OF1250 LB OF EVENLY DISTRIBUTEDWEIGHT YUTRAX offers a full line of...

Page 3: ...facing toward the outside of the unit Use 1 M8 x 60mm bolt 1 M8 flange nyloc nut to fasten the parts together Repeat the same process on the other side of the axle SEE FIGURE 4 6 Assemble each hex axl...

Page 4: ...hitch tongue section into the center bracket of the axle and fastening with 1 M10 x 65mm bolt and 1 M10 flange nyloc nut SEE FIGURE 8 The unit can now be turned over onto the wheels for the final asse...

Page 5: ...of our authorized service centers and performed by them To obtain warranty service and or replacement instructions you must have prior approval from Ardisam Inc before shipping your package to us by c...

Page 6: ...Gear S2 ATV Trailer Check for parts online at www yutrax com or call 800 345 6007 M F 8 5 CST Page 6 PARTS BREAKDOWN 8 30 29 7 31 6 34 23 15 3 20 21 26 35 11 25 5 27 14 18 25 10 33 22 28 17 36 32 20...

Page 7: ...WELDMENT TAILGATE TRAILER 1 15 24789 WELDMENT REAR TRAILER 1 16 24787 WELDMENT FRONT TRAILER 1 17 TK78 TIRE WHEEL ASSEMBLY 2 18 25033 HITCH PIN 1 19 22588 BOLT M6 X 1 0 X 30 4 20 22331 BOLT M6 X 1 0 X...

Page 8: ...RAX Division of Ardisam Inc 1160 8th Avenue PO Box 666 Cumberland WI 54829 800 345 6007 Fax 715 822 2223 E mail info ardisam com Check for parts online at www yutrax com or call 800 345 6007 M F 8 5 C...

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