YUSHI YUT-2800 Manual Download Page 26

YUSHI INSTRUMENTS

 

 

 

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appropriate  test  method  and  probe,  set  the  sound  velocity,  sound  path  of  the  material,  set  the  working 

frequency and other instrument parameters as well as the probe parameters, and adjust the probe zero. 

First,  according  to  the  relevant  industry  standards  or  the  requirements  of  the  site,  decide  the  test 

method and choose the appropriate probe. 

4.2 Zero Calibration of the Straight Beam Probe 

Concerning  the  contact  method  measurement  by  the  straight  beam  probe  of  the  general  flaw 

detector, generally speaking, there is no emphasis on zero-bias control, as long as you aim the start pulse 

at  the  left  side  line  of  the  display  grid,  any  zero-bias  can  be  ignored,  this  is  acceptable  in  most  cases. 

However, concerning the contact probe with a protective foil, owing to the time delay in the protective 

components, there might be a considerable zero-bias which affects the measurement of the the distance 

accuracy.  In  order  to  position  the  flaw  to  be  tested,  you  should  make  a  distance  calibration  before  the 

measurement. 

4.2.1 Calibration Procedures   

In  the  parameter  menu,  set  the  sound  velocity  of  the  material  given.  If  the  sound  velocity  of  the 

material is unknown, you should measure the sound velocity value of the material first. (Measurement of 

the sound velocity of the material) 

In the parameter menu, set the sound path. 

Put the probe on the calibration block (take CSK-1B) test block as an example, as shown in Figure 

4-1), the coupling is favorable. 

Lock  the  first  echo  with  Gate  A,  then  adjust  the  probe  zero  submenu  on  the  probe  menu  till  the 

measured data show the correct sound path value of the echo calibrated. 

 

 

 

 

 

Note: the lower the sound path value is, the more accurate the calibration is. 

Figure 4-1 

 

Keep Calibration block flatwise   

The thickness is 25mm 

 

Summary of Contents for YUT-2800

Page 1: ...nu 4 CHAPTER 2 FUNCTIONS FEATURES AND PARAMETERS OF THE INSTRUMENT 4 2 1 BASIC FUNCTIONS OF THE INSTRUMENT 4 2 2 FEATURES OF THE INSTRUMENT 5 2 3 SPECIFICATIONS 6 CHAPTER 3 DETAILED OPERATION INSTRUCT...

Page 2: ...Measuring point 16 3 5 PROBE MENU 17 3 5 1 Dual probes 17 3 5 2 Probe zero 17 3 5 3 Probe K value 17 3 5 4 Front distance 18 3 5 5 Work piece thickness 18 3 6 DAC MENU 18 3 6 1 DAC echo 19 3 6 2 Gate...

Page 3: ...DECTETION 33 6 1 APPLICATION ON STEEL PLATE FLAW DETECTION 33 6 1 1 The adjustment of testing scope 33 6 1 2 The adjustment of sensitivity 33 6 1 3 the identification of flaws 34 6 1 4 Flaw Evaluatio...

Page 4: ...e finished entirely by the keypad With the process of the keypad operation the instrument is able to identify various meanings of each key according to different conditions and then to carry out the i...

Page 5: ...ed through up and down keys among the operation pages The selected menu is highlighted and its value can be adjusted through left and right keys 1 4 1 Power Supply Using AC Adapter Alternating current...

Page 6: ...detection and data storage press to shut down the instrument 1 4 4 Restore the Initial Parameters of the Instrument If the instrument crashes or some functions are in disorder or the parameters of the...

Page 7: ...asic functions of the instrument Wave peak memory real time envelopes show the highest wave of the flaws and record the maximum value of the flaws it is helpful to position the flaws precisely and sca...

Page 8: ...ststrap The nice surface of the casing is antiskid with eroded textures Innovative high power lithium batteries of notebook style Full screen function the echo display area can cover the entire screen...

Page 9: ...ed freely to avoid unreal signal 2 3 Specifications Working frequency 0 5 15 MHz Detection coverage 0 177 inch Sound Velocity of the Material 0 039 to 0 394 inch s Operation mode pulse echo dual cryst...

Page 10: ...d work piece The range of adjustment is from 1000 to 9999m s On the parameter menu press up or down to select the sound velocity submenu then press left decrease or right increase to adjust the values...

Page 11: ...ps are 0 1 1 0 2 0 and 6 0 3 1 5 Compensation Owing to the different degrees of roughness of surface of the detected object and the test block calibrating the instrument in the practical detection you...

Page 12: ...s function with great caution as it may happen that you suppress echoes from flaws as well In addition some specifications expressly forbid using the reject function 3 1 8 Wave Height Readings Ha The...

Page 13: ...down to select the language submenu Then press left or right to choose Chinese or English 3 2 4 Alarming You can use this function to set whether there is an alarm On the setting menu press to activa...

Page 14: ...eters and press Ok to reset the factory defaults If you want to cancel the resetting press any key In the setting menu 10 submenus are displayed on two screens the former five ones on one screen and t...

Page 15: ...hange the width height and resolution of the echo display the damping can be adjusted On the squared ultrasonic wave menu press up or down to select the damping submenu then press left decrease or rig...

Page 16: ...can choose Gate A as the current gate Next we are going to introduce the adjustment of the position width and height of the gate based on the current gate Press to activate the gate menu Press it for...

Page 17: ...nt functions Positive Afferent Echo Alarm In the coverage of Gate A if the echo exceeds the preset gate height and the alarm is on the alarm will sound Negative Echo Loss Alarm In the coverage of Gate...

Page 18: ...justment range 0 9998mm When you adjust the values you can press Ok to adjust the steps which are divided into 1 5 and 10 3 4 2 2 Width of Gate B Select Gate B menu press up or down to select the widt...

Page 19: ...n to set the measuring point position of the gate Select the Gate B menu press up or down to select the measuring point submenu Then press left or right to choose the values The peak mode refers to th...

Page 20: ...t the probe K value submenu Then press left or right to select the probe K value and the probe angle Press up or down to select the value option then press left or right to adjust the value Note when...

Page 21: ...velocity the echo heights of the reflectors of the same size depend on the distance between the reflector and the probe The distance amplitude curve is made according to different reference reflector...

Page 22: ...C reference line DAC reference line a curve formed by the peak values of the echoes of the reference points recorded 3 6 4 SL Select the DAC menu press up or down to select the SL submenu Then press l...

Page 23: ...memory number as the one you need then select the option of call out press left or right When it comes to confirm calling out the file on the screen press Ok to confirm and press any other key to can...

Page 24: ...Note the wave height after the automatic gain is related to the automatic wave height setting in the setting menu If the automatic wave height is set as a certain value in between 20 80 the wave heig...

Page 25: ...there emerges a dynamic echo which is higher than the previous static wave displayed the instrument can catch the new echo as the current highest echo displayed Press again to exit the wave peak memor...

Page 26: ...time delay in the protective components there might be a considerable zero bias which affects the measurement of the the distance accuracy In order to position the flaw to be tested you should make a...

Page 27: ...und velocity submenu Then press left or right to set the value as 5920m s 3 Put the straight beam probe on the test block and keep good coupling at this point five echoes appear on the screen as shown...

Page 28: ...point the sound velocity is the sound velocity of the material 4 3 Calibration of the Angle Beam Probe Concerning the contact detection by angle beam probe distance calibration is a must before any d...

Page 29: ...the probe on the test block and move it till the reflector echo of the hollows of R100mm reach the highest level measure 89mm of the front face of the probe with a ruler at this point the front edge...

Page 30: ...ure 4 7 till the reflection echo of the circle of 50mm reaches the highest level use a steel ruler to measure L and calculate K value according to k L X 35 30 As shown in Figure 4 9 press to enter the...

Page 31: ...are many ways to calibrate the angle beam probe the standard test block isn t wedded to the calibration and you can also use a pinhole of known depth to do calibration Theoretically the smaller Figure...

Page 32: ...lock as an example as shown in Figure 4 10 3 Press the start menu of Gate A to set its position and lock the echo press to let the echo display 80 of the screen automatically when it is the highest wa...

Page 33: ...cho signal to be measured you can also directly read the sound path the horizontal distance the vertical distance and other values of the echo inside the gate on the screen By setting the gate mode yo...

Page 34: ...signals will not influence the instrument When you work in an outdoor place you should prepare spare batteries 5 5 Switching the display modes In the normal display mode as shown in Figure 5 1 press...

Page 35: ...steel plate flaw detection Using straight probe to detect the flawed area is the main application of the instrument for detecting flaws of steel plate which requires operators to identify and quantify...

Page 36: ...of flaws In the process of flaw detection observe the waveform on the screen to judge the flaws according to the flaw waves and bottom waves According to NB T47013 2015 the following situations can b...

Page 37: ...tion Identify the defect location by the position of the probe which detected flaws and mark the workpiece Then measure the minimum distance L1 between the left side of the steel plate and the flaw th...

Page 38: ...the arrow shows the scanning and detecting directions When you find flaws you should observe the echo height If the echo height exceed SL Now carefully move the probe to find the highest echo After y...

Page 39: ...perate the instrument correctly and safely all operators have to accept formal skill trainings on ultrasonic defectometer operation and study the Operator s Manual carefully beforehand Lacking special...

Page 40: ...echarge the instrument every two months if it is put aside for a long time for being in undervoltage condition for a long time may cause irrevocable damage to the instrument If the batteries has run o...

Page 41: ...he appointed after sales service center to have it repaired Under the following circumstances the instrument won t work safely a The instrument suffered from evident mechanical damage For example it w...

Page 42: ...nstrument and PC with the communication cable 2 Press to enter the save menu Use the up and down keys to select the communication submenu Use right and left keys to turn it on Then the instrument is r...

Page 43: ...hich meet the searching conditions on PC 4 Print the flaw detection report a When connected with YUT 2600 download the flaw detecting information graphs and data saved in the instrument to PC b Select...

Page 44: ...YUSHI INSTRUMENTS 41 Appendix I General Flaw Detection Report...

Page 45: ...o between the maximum and minimum reflection area which can be identified on the screen of ultrasonic defectometer Pulse Repetition Frequency the pulse frequencies produced per second when the impulsa...

Page 46: ...for evaluating the property and flaw detecting sensitivity of the ultrasonic system Standard test block the blocks whose materials shapes and sizes having been appraised by the authoritative organiza...

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