YUNEEC Typhoon H Plus Maintenance, Troubleshooting & Parts Download Page 1

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Before Maintenance

Typhoon H Plus

Maintenance,

TROUBLESHOOTING &

PARTS

After PROPER Maintenance

Summary of Contents for Typhoon H Plus

Page 1: ...1 Before Maintenance Typhoon H Plus Maintenance TROUBLESHOOTING PARTS After PROPER Maintenance ...

Page 2: ...2 Table of Contents ...

Page 3: ...ections It s important to remember that aircraft equipment inspections are only a single component of flight safety Logging Logging maintenance is an industry best practice and in some locations is required for regulatory compliance Batteries Battery cycles should be logged in a log book If multiple batteries are in use identify each battery for logging purposes Batteries may fail due to overheati...

Page 4: ...ner Small medium bristle brush Small Soft bristle brush Spanner wrench for toggle switch nut Lock tight thread lock for small screws NOTE on silicone spray use Because silicone spray is super slippery and minimally reactive it can lubricate almost anything It works especially well on porous items such as plastic parts Because silicone spray is water resistant it can also protect items from moistur...

Page 5: ...er A JIS screw is striking similarity in appearance to a Phillips screw JIS screws are often damaged in removing and installing because most people use a Phillips screwdriver on them JIS screws can usually be identified by a single dot next to the screw slot or bolt head Toggle switches are attached with a nut that has two slotted indentations on opposite sides of the nut People usually used needl...

Page 6: ...6 ROUTINE MAINTENANCE ...

Page 7: ...se H H Pro H H520 Parts Typhoon H H Pro arms are shorter than the H H520 and CAN NOT be inter changed same goes for the Propellers and Battery chargers And a B arm must be replaced with a B arm angle pitch of the arm will not work in place of the A arm Some parts are interchangeable i e body shell legs etc Do some asking research and common sense or just get the right part trying to save a buck ma...

Page 8: ...o each leg shaft and verify rivets tight o Inspect the battery connection inside the aircraft for any discoloration or pitting signs of a poor connection and causing over heating Clean as necessary o Clean Front Sonar Ports removing dust debris and Bottom Ports if Realsense is installed o If RealSense is installed clean the front lenses and camera pin hole lens front and bottom of module o Verify ...

Page 9: ... motor by hand to ensure no grit is inside and moves freely If needed use canned air and a small brush to remove any debris o Inspect each propeller for any cracking stress marks pitting worn lugs on bottom etc o With a propeller check each Quick Disconnect 3 A and 3 B for proper operation and propeller is Not loose in mount Replace if bad or questionable performance o Check arm locking mechanism ...

Page 10: ...ints with small brush o Lightly lubricate the control sticks if needed with a Teflon or Silicone spray o Replace screen protector if necessary o Check toggle switch retainer nuts for tightness NOTE If performing Annual Flight Maintenance skip the following 2 steps o Turn on ST16S and check cooling fan for noise verify smooth operation o Calibrate the ST16S controls Perform post inspection flight L...

Page 11: ...ecurely attached Clean as necessary Verify battery alignment guide rails are not worn or damaged replace the Frame if ANY damage is present o Verify the arm 6 shoulder bolt a secure use a small amount of thread lock if needed o Check over the inside and verify wires are run properly and will NOT be pinched or interfere with the operation of the aircraft before closing up o Verify all screws are se...

Page 12: ...est ST16S controls and verify proper operation via ST16S RC monitor screen o Calibrate the ST16S controls o Re place screws and close up the ST16S Perform post inspection flight Log inspection maintenance Performed by _________________________________________________________________ Date ____ ______ ________ pg 2 of 2 ...

Page 13: ...Landing pads feet 200 Flights Replace batteries every 200 250 cycles 400 Flights Replace motors Replace landing gear actuators Replace motor arm lock catch Replace RealSense internal cooling fan Replace ST16S Ground Station cooling fan Replace ST16S Ground Station battery TBO Time Between Overhaul 500 hours of operation at an Authorized Yuneec repair station Users may choose to set a more conserva...

Page 14: ...ly during flight o Perform a Hover Test for 1 2 minutes Cycle landing gear verify proper extension retraction Operate Camera Pan and Tilt controls verify smooth operation of camera Verify aircraft holds position and is within specs o Camera function s Tested Pano ____ Interval ____ Burst ____ HD video _____ 4K video ____ Other ___________ o Test Manual NO GPS modes observe and note below aircraft ...

Page 15: ...15 INSPECTION POINTS ...

Page 16: ...16 Main body Inspection Antenna Holder Landing Gear and Arm Inspection Leg Servo contact on aircraft LEG Leg Servo motor Arm lightly twist and check rivets secure ...

Page 17: ...t broken loose or worn remove screws and reattached with a SMALL amount of lock tight as needed Check the 6 Arm Latch catch screws tight Inspect motor wire protective sleeve This is the new frame design for H H520 it is a one piece design Main frame and Battery frame are molded as one No screws to hold Battery frame on Also it is lighter than the H H Pro frame not as beefy INSPECTION POINTS ARE TH...

Page 18: ...e lugs circled and battery connector mount holes 1st picture battery attachment points not broken loose 2nd Picture and Battery lock post 3nd picture for wear or damage Also verify their surrounding frame work is not cracked broken or damage Replace if ANY damage or unsure RealSense Module Inspection Cooling Fan Sonar Pin Camera red Front Lens and Pin Camera red Cooling Vents on Back of R S Module...

Page 19: ...k Camera mount rails and contacts Dampers deformation is normal Leaking is Bad YUNE90101silicon filled rubber dampeners Check the threads for damage GPS Module Orientation Typhoon H and H520 Typhoon H and H Pro Note The arrow on both boards for orientation ...

Page 20: ...20 Typhoon H and H520 Inside Typhoon H and H Pro Inside ...

Page 21: ...ry also charges to a higher voltage than the H H Pro Aircraft Battery Terminal Inspect these connections for pitting discoloration could indicate bad contact and is overheating clean with a NON metallic brush and contact cleaner Also verify the alignment guides are not damaged or overly worn which may cause mis alignment OF course inspect clean you charger Propeller Inspection Propeller Prop Quick...

Page 22: ... joystick in its two directions of movement ENSURE the plastic block the screw is attached to is not binding when you adjust so you Do NOT strip the screw or plastic block threads If you wish to lubricate with a grease or Teflon spray make sure you DO NOT OVER DO IT Areas in GREEN The Phillip s screws are over the pivot points and are for removing the gimbals out of the mount frame ...

Page 23: ...23 This is the ST16 Controller You may wish to check the connectors have a drop of RTV to hold them together to prevent accidental separation ...

Page 24: ...24 This is the ST16S Controller You may wish to check the connectors have a drop of RTV to hold them together to prevent accidental separation ...

Page 25: ...25 REPAIR PROCEDURES ...

Page 26: ...ds it in place This guide provides directions on how to replace the spring clip i e arm clip on the arm attachment Tools Tweezers JIS 00 Screwdriver Parts 1 YUNTYH123SVC Spring Clip Using a JIS 00 screwdriver unscrew the 3mm screw If the screw is hard to remove once fully unscrewed to remove the screw flip the drone upside down and have the screw fall out For this step the arm must be lowered You ...

Page 27: ...amera configuration from the drone Push up on the tab connected to the camera configuration and slide the entire apparatus off Put the gimbal damper the rubber balls back into the plastic alignment mounts To Help push these dampeners back into place use a blunt skinny tool While holding the two plates together NO SHARP objects It will take patience to complete ...

Page 28: ...acement Remove the 4 rubber feet save for re use to expose screws remove then pull top and bottom apart Fuse circled in Red Camera Fuse on Main Board of aircraft Typhoon H H480 Typhoon H520 H plus Slip Ring wire connection points ...

Page 29: ...use a pencil inserted in the opening if you have it removed Motor Bottom of motor with C clip washer removed Leg Servo motor internal view Landing Gear Seat A little grease or graphite on the metal pivot points Remove all dirt or grit on the inside of the servo then a drop or two of oil is all that is needed ...

Page 30: ...30 PARTS LIST ...

Page 31: ...arger Yuneec A10 Dual Battery Charger Avial most dealers Charge Adapter H H520 YUNTYHP112SVC Top Cover H LOGO YUNTYHP113SVC Bottom Cover YUNH520110SVC 1 piece Frame Main Battery YUNTYH142SVC Main Frame YUNTYH120SVC Battery Frame YUNH520116SVC Main Control Board w Flight Controller H H520 YUNH520115SVC H H520 GPS Compass Board YUNH520114SVC Landing Gear Contact Board YUNH520117SVC IMU module H H520...

Page 32: ...6113SVC 2 4Ghz Whip Antenna YUNST24101 5 8Ghz Antenna Omni YUNST16109 5 8Ghz Antenna Patch YUNST16110 Sunshade YUNST16107SVC ST16 ST16S Motor Start Stop YUNST16104SVC ST16 ST16S Landing Gear Switch YUNST16105SVC ST16 ST16S Control Stick Joy Stick YUNST10105SVC ST16 ST16S Cooling Fan YUNH520104 USB TO MICRO USB H H520 Intel RealSense ver 2 H H520 YUNTYHR105SVC Ultrasonic Sensor Realsense YUNTYHR104...

Page 33: ...Motor LED YUNTYH102 White YUNTYH103 Red YUNTYH104 Blue YUNTYH106 Green YUNTYH130SVC H H Pro Main Tri Color LED YUNTYH111 H H Pro Main Tri Color LED Cover YUNTYH112SVC Top Cover H H Pro H LOGO YUNTYH109 Leg Servo Motor YUNTYH110 Leg YUNTYH131SVC Landing Gear Seat YUNTYH119 Landing Gear Foam Damper YUNTYH117SVC H H Pro ESC Power YUNTYH133SVC H H Pro Main Control Board YUNST16100 ST16 Battery YUNST16...

Page 34: ... Bottom Dampening Plate YUNCGO3117SVC Left Right Gimbal Horizontal cover YUNCGO3112 CGO3 Grey UV Camera Filter YUNCGO3113 CGO3 Transparent UV Filter YUNE90102 C23 UV Filter YUNCGO3P115SVC Gimbal Contact board YUNCGO3P118SVC Gimbal Pitch Roll encoder YUNCGO3P117SVC Gimbal Yaw Encoder YUNCGO3P112SVC WIFI board and SD card reader YUNCGO3P114SVC CGO3 S2 Main Processing Board YUNCGO3P110SVC Gimbal Slip...

Page 35: ...114 CGO3 S2 Main Processing Board Calibration Software Required YUNCGO3P115 CGO3 Gimbal Contact board YUNCGO3P116 CGO3 Gimbal Bottom Dampening Plate YUNCGO3P118 CGO3 Gimbal Pitch or Roll Encoder Calibration Software Required YUNCGO3P120 CGO3 Gimbal Main Control Board Calibration Software Required YUNCGO3PEU CGO3 4K Camera Europe version YUNCGO3PUS CGO3 4K Camera US version YUNE90101 Gimbal Rubber ...

Page 36: ...Only YUNTYH107 H Upper Body Cover w GPS H H Pro Only YUNTYH108 Gimbal Connection Board on aircraft H H Pro Only YUNTYH109 Landing Gear Servo Motor All YUNTYH110 Landing Gear Leg All YUNTYH111 Tri Color Lens for Typhoon H H H Pro Only YUNTYH112 Upper Body Cover has H LOGO H H Pro Only YUNTYH113 Lower Body Cover YUNTYH114 H Motor Lens Cover H H Pro Only YUNTYH116 H GPS Compass Module H H Pro Only YU...

Page 37: ...g the part needs to be done by a service center this is not always TRUE DO NOT confuse Typhoon H or H Pro H480 with the Typhoon H Plus Some parts will work YES ie body parts but NOT all ie Propellers or arms Yuneec s Part ID Naming YUN is for YUNEEC Next 5 characters are for the Model or Equipment Cameras CGO CGO CGO2 Camera CGO3P CGO3 Camera C23 C23 Camera and so on Aircraft TYH is the H H Pro H4...

Page 38: ...use Wrong camera Selected Bond on ST16S Verify proper Camera selected and Bond on ST16S Gimbal Camera Not Level Switch Knob Slider out of position Verify Switch Knob Sliders in proper Position Use RC Monitor to verify position Not mounted properly or Broken loose Mount rail Remove Camera and inspect mount rails on camera and H Plus Broken Missing Rubber shock on Mount Inspect and repair replace Ru...

Page 39: ...elect new location to fly Flight battery will not charge Poor connection between the Smart Charger and the flight battery Check to ensure Battery is fully seated in the charger Fuse Blown in charging unit Open charging unit test replace fuse H Plus will not initialize H Plus was moved during initialization Turn the H Plus off then back on again and DO not move it during the initialization process ...

Page 40: ...40 Aircraft Maintenance Log Model _________________________________________ Serial No ___________________________ Date Action Performed Comments Initials Page ______ of ______ ...

Page 41: ...aft Flight Log Model _______________________________________ Serial No ______________________________________ Date Flight Location Time of Flight Remarks Flight Battery Used Reason for flight etc Pg _____ of _____ ...

Page 42: ...e LiPO LiHV LiON Other _____________ Charge Rate _________ Storage Voltage ___________ Full Charge Voltage ___________ Cells _________ Amps ____________ mAH Manufacturer _____________________________ Charge Type of Charge Remarks inspections internal resistance etc Initials Page ______ of ______ ...

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