Yukon HL56000D Manual Download Page 39

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60ton Petrol & Diesel Log Splitter Assembly, Installation, Care, Maintenance useage Instruction Manual

8.0 TROUBLESHOOTING

Problem

Probable Cause

Suggested Remedy

Fuel not turn on

Log is improperly
positioned

Insufficient oil to pump

Blunt wedge

Blocked control valve

Hose connected
incorrect

Hydraulic filter blocked

Damaged control valve

Damaged cylinder piston

No Oil or low oil

Battery flat (Diesel only)

The sizes or hardness
of the log exceeds
the capacity of the
machine

Blocked hydraulic lines

Still not starting

No fuel

Motor Not
starting

Bed bending

Wedge will not
move

Turn fuel gauge on

Refer to “ Log Splitter Operation” section for perfect log loading.

Check oil level in reservoir

Refer to “ Sharpening Wedge “ section to sharpen the cutting edge.

Flush and clean the splitter hydraulic system

Make sure the hydraulic hose are connected correctly

Remove the hydraulic from the machine and clean.

Return control valve for authorized repair

Return cylinder for authorized repair

Turn fuel gauge on

Try to charge the battery or replace battery

Reduce the log sizes before splitting it on the log splitter

Flush and clean the splitter hydraulic system

Check engine manual for more details

Make sure there is fuel in the fuel tank

Yukon

Summary of Contents for HL56000D

Page 1: ...s equipment must read and completely understand all safety information operating instructions maintenance and storage instructions Failure to properly operate and maintain the log splitter could result in serious injury to the operator and bystanders from moving parts that can crush or cut flying objects burns fire or explosion escaping high pressure hydraulic fluid or carbon monoxide poisoning WA...

Page 2: ...rds 3 4 Warning Poison Gas 3 5 Operating the Machine 3 6 Setting up the splitter 4 0 Assembly Instructions 4 1 Parts for Assembly 4 2 Assembling the log splitter 4 3 Attaching the 4 Way Wedge Wings 5 0 MOVING TOWING INSTRUCTIONS 5 1 Moving log splitter by hand 5 2 Towing log splitter 5 3 Part 1 Pre check before use 5 4 Part 2 Fueling 5 5 Part 3 Work site selection and log splitter set up 5 6 Part ...

Page 3: ...l splitting position is used for heavier logs that are difficult to load onto the beam The technical specifications for your log splitter are provided in the Specifications section Page 37 of this manual All persons to whom you rent loan or use this the log splitter must have access to and read this manual Keep this owner s manual with the splitter at all times and advise all persons who will oper...

Page 4: ...e hydraulic oil dipstick when the engine is running Hot oil can escape causing severe bums Allow log splitter to cool completely before removing hydraulic oil dipstick Do not adjust the pressure setting of the pump or valve Do not check for leaks with your hand Leaks can be located by holding a piece of cardboard or wood at least 50cm with your hand at one end and passing the other end over the su...

Page 5: ...e when operating the log splitter in dry areas To prevent accidental falls and equipment tip over make sure the splitter is situated on a dry level surface with good footing Slay clear of areas with mud ice tall grass weeds brush or snow Stay away from sources of heat flame or sparks while adding fuel DO NOT overfill the gas tank Allow at least 1 2 of empty space below the fill neck to allow for f...

Page 6: ... to cause cancer birth defects or other reproductive harm Avoid inhalation of exhaust 2 4 Safety During Use General Safety during Use Before starting this log splitter review the following rules for safe operation Failure to follow these rules may result in serious injury to the operator or bystanders WARNING Square log ends Logs that arc not cut square can slide out while splitting and become a s...

Page 7: ...uickly and pinch fingers Keep fingers away from any cracks that open in partially split logs Move each log away from log splitter after it is split Split logs left near the log splitter are a trip hazard Remove both hands from log before activating Split Control Lever Use only your hand to operate the Split Control Lever Never use any other body part or a rope cable or other remote device to actua...

Page 8: ...residual gasoline vapors could ignite Store extra gasoline in a cool dry place in an UL approved tightly sealed container Gasoline vapors can ignite if they collect inside an enclosure 2 7 Safety After use Perform periodic maintenance as directed in this manual to keep the log splitter in safe working condition 1 A log can become stuck to the wedge if the wedge becomes embedded in the log and the ...

Page 9: ...ver inflate serious injury could occur if tire explodes 4 Be aware of the added length of the splitter 5 Never tow this log splitter over 45 mph Faster speeds may result in loss of control 6 Be extra cautious and drive slowly when traveling over rough terrain 7 Under the influence Never low this splitter while under the influence of alcohol drugs or medication 8 If towing on a public road make sur...

Page 10: ... all control valve handles back and forth to relieve pressure before changing or adjusting hydraulic components such as hoses tubing fittings or other components Do not remove the hydraulic oil fill cap when the engine 2 9 Personal Protective Wquipment 2 10 Before troubleshooting or servicing Never modify or alter the log splitter in any way Modifications can create serious safety hazards and will...

Page 11: ...eck for leaks with your hand Leaks can be located by holding a piece of cardboard or wood at least two feet long with your hand at one end and passing the other end over the suspected area wear eye protection Look for discoloration of the cardboard or wood NEVER adjust the pressure of the pump or valve NEVER load or unload logs while the wedge is moving Never straddle reach across or step over the...

Page 12: ...nt in place and in good working order and all controls properly adjusted for safe operation Know how to stop Be thoroughly familiar with all con trols and with the proper use of the equipment Know how to stop the log splitter and relieve system pressures quickly if needed Operating speed Always operate the log splitter at the manufacturer s recommended speed The maximum speed of the engine pump an...

Page 13: ...helping to load logs the operator should not actuate controls until the assistant is al least 10 ft away Stay in the designated OPERATOR POSITION while actuating the controls Split wood in direction of the grain only Hold bark side of logs when loading Place log splitter on dry level ground Secure splitter for unintended movement Other exhaust dangers Engine exhaust some of its constituents and ce...

Page 14: ...ly Hydraulic Hose A Mud Guard Axel Washer Nut Pin Cap Log splitter bed Hydraulic Hose C Wheel Filter Petrol Diesel Engine Jockey Wheel Hydraulic Hose B Hydraulic Tank Draw Bar A D G G1 G2 G3 G4 J C F H I L B E K 186cm length QTY 1 140cm length QTY 1 66cm length QTY 1 QTY 2 QTY 2 each QTY 1 QTY 2 Already Installed QTY 1 QTY 1 QTY 1 QTY 1 Y u k o n ...

Page 15: ...nly for Diesel Hitch Suport leg Bolt Nut key Start Switch only for Diesel Battery Terminals only for Diesel Pump Support leg Pin Bolt Bed Plate Battery only for Diesel Control Handle M P P1 P2 S V O R U X N N2 N1 Q T W QTY 1 QTY 1 QTY 1 Already Installed QTY 1 Already Installed QTY 2 Already Installed QTY 1 QTY 1 QTY 1 Already Installed Y u k o n ...

Page 16: ...Y AD AB AB1 AC1 AF1 AH1 AE1 AG1 AB2 AC2 AE2 AG2 AB3 AC3 AF2 AH2 AE3 AG3 Z Z1 Z2 Z3 AC AF AH AE AG QTY 2 QTY 1 25mm 62mm 80mm mm 60mm mm 55mm Some Parts are already installated Some Parts are already installated Some Parts are already installated Some Parts are already installated Some Parts are already installated Some Parts are already installated Some Parts are already installated M8 Bolt Washer...

Page 17: ... tank Part E using 2 of the M8 bolts nut washers Part AB for each side of the tank 4 2 Assembling the Log Splitter Step 1 CLOSELY INSPECT ALL LOG SPLITTER COMPONENTS See Machine Components section on page 15 16 of this manual for diagram of components If you have missing components contact the seller If you have damaged components contact the seller SAVE BOLTS FROM PACKAGING Some packaging bolts a...

Page 18: ...t G3 it so Axle Nut Part G2 cannot come off Inflate the tyres to the correct pressure Do not over inflate tires Serious injury can occur if tire explode Repeat steps 1 to 7 for the other Wheel Then using a punch and hammer tap the axle Nut Part G2 until the wheel is tight check after every tap to see if tight Then back Axle Nut Part G2 off a turn Check to make sure Wheel spins freely if not back A...

Page 19: ...d nuts Part AE onto the hydraulic tank Part E Fig A Tighten the bolts with spanners on each side of the draw bar Fig B Fig A Fig B Clamp the jockey wheel Part L onto the front of the draw bar Part E Note Make sure the clamp is tight Tighten up the bolts on the hitch Part V with 2 M80 bolt and nut Part AF Step 8 Step 9 Step 10 K E K E L V E Y u k o n ...

Page 20: ...k off other of a turn Insert vertical support leg catch pin Part N1 to lock in position and install the split pin into vertical support leg catch pin Part N2 Caution Next step requires Outrigger Leg locked in vertical position as shown Install the engine Part I onto the hydraulic tank Part E using 4 of the M8 bolts washers and nuts Part AG Stand the log splitter bed Part J up into the vertical pos...

Page 21: ... through the holes and insert the split pin Part P1 Connect the Control Valve Part AD to the bed Part J using 2 M8 Bolt and Nut Part AH Lock the jockey wheel Part L to stop the machine from moving Fig A and lie the bed Part J into the horizontal position and lock into place using the spring load bed pin located on the bed Fig B Step 13b Step 15 Step 14 P1 P2 J AD K J L J Fig A Fig B Y u k o n ...

Page 22: ... B Connect Hydraulic hose C Part C to the fitting under the Hydraulic pump Part D making sure the cap is removed Connect the other end of the Hydraulic hose Part C to the filter Part H already connect inside the Hydraulic tank Part E Connect Hydraulic hose B Part B to the fitting under the control valve Part AD mark B Connect the other end of the Hydraulic hose B Part B to the connector on Hydraul...

Page 23: ...uts Part AI Connect the key start holder Part S to the top of the engine Part I on the rocket cover on the engine by removing one bolt only Place the key start Part R into the into the key start holder Part S using the nut provided on the key start to do up Step 19 Step 20 Step 21 S J S R S IF YOU HAVE A PETROL POWER LOG SPLITTER GO TO STEP 24 DIESEL ONLY DIESEL ONLY Y u k o n ...

Page 24: ...the battery Part T into the battery hold on the hydraulic tank Part E using the strap supplied to hold it in place when moving the log splitter Add Hydraulic oil into the hydraulic oil tank Part E using a funnel with a filter Step 22 Step 22 Step 23 U T E E DIESEL ONLY DIESEL ONLY Don t forget to add the Engine oil and fuel into the engine Please see your engine manual for full details ATTENTION Y...

Page 25: ...truction Manual 4 3 Attaching the 4 Way Wedge Wings If Available Place One wing on the side of the splitting wedge Part Y Thread the bolt Part Z1 through the wing Part Y and the splitting wedge head Position the second wing Part Q on the Bolt Step 1 Step 2 Step 4 Y Y Z1 Z1 Y Y Y u k o n ...

Page 26: ...useage Instruction Manual Place the nut Part Z2 onto the bolts Part Z1 Thread the remaining 4 bolts Part Q1 through the wings and wedge head Place the rest of the nuts Part Z2 onto the bolts Part Z1 Tighten up all the bolts Part Z1 Step 4 Step 5 Step 6 Step 7 Q Y Z2 Y u k o n ...

Page 27: ...en it is in vertical configuration because it will be unstable and could tip Engine off Make sure log splitter engine is off Never move the log splitter with its engine running Turn the Fuel valve to off to prevent carburetor flooding and reduce the chance of fuel leakage Read instructions Check tires Engine off Fuel valve to off Review the towing safety instructions manual for the vehicle you wil...

Page 28: ...achment An optional locking pin or padlock may be inserted in the locking lever hole for extra security Proper adjustment is obtained when coupler is as tight as possible on ball and locking lever can still be opened and closed Do not tow faster than 10kms Higher speeds can cause loss of control Rough terrain Drive slowly and take extra caution when traveling over rough terrain On public roads If ...

Page 29: ...litter and void the warranty Preparing the engine for Precheck Remove debris Fuel tank lines Mechanical parts Perform all inspections repairs with the engine off and hydraulic system pressure relieved Make sure engine is off and cool Disconnect the spark plug Relieve all hydraulic system pressure by moving the Split Control Lever back and forth several times Remove debris from engine muffler and m...

Page 30: ...draulic components of the log splitter Move all control valve handles back and forth to relieve pressure before changing or adjusting hydraulic system components such as hoses tubing fittings or other components NEVER adjust the pressure setting of the pump or valve NEVER remove the hydraulic oil dipstick when the engine is running or hot Hot oil can escape causing severe burns Allow log splitter ...

Page 31: ...p if engine is running or still hot Clean up fuel spills splashes immediately Move the log splitter away from spilled fuel on the ground Wipe fuel off engine and wait 5 minutes for excess fuel to evaporate before starting engine Gas soaked rags are flammable and should be disposed of properly If gasoline is spilled on your skin or clothes change clothes and wash skin immediately Fill fuel tank out...

Page 32: ...IGHT AWAY See a doctor You may have carbon monoxide poisoning Take the following precautions against fire If your splitter will be used near any unimproved forest brush or grass covered land then engine must be equipped with a spark arrestor See the Specifications section of this manual to determine if your splitter already has a spark arrestor Contact dealer for information about obtaining a spar...

Page 33: ...ime WARNING NEVER change splitting positions with the engine running You may contact the muffler and receive serious burns Make sure beam is locked securely in the horizontal position by checking the horizontal lock Rear outrigger leg must be locked in horizontal splitting position Lock rear outrigger leg in down position Pull out horizontal lock catch pin grasp lifting handle and lift beam until ...

Page 34: ...OR POSITION Other positions are unsafe because they can increase the risk of injury from crushing cutting flying objects or burns Use only your hand to operate the Split Control Lever Never use any other body part or a rope cable or other remote device to actuate the control Place the log on the endplate and turn it until it leans against the beam and is stable If the log is too big or oddly shape...

Page 35: ...ly rag Retract the wedge completely to keep the rod protected from corrosion Debris on a hot engine can be a fire hazard After the engine is off clean debris and chaff from engine cylinder head cylinder head fins blower housing rotating screen and muffler areas If in the vertical position return log splitter to the horizontal position for greater stability and to prepare for transportation Avoid c...

Page 36: ...reduce the possibility of fuel leakage A log can become stuck to the wedge if the wedge becomes embedded in the log and the log doesn t split and separate This can happen if the log is too stringy or tough to split completely A stuck log will move back with the wedge on the initial attempt to retract the wedge If a log does not split completely and becomes stuck on the wedge follow these instructi...

Page 37: ...e Engine as specified in engine Hydraulic Oil Engine Relieve hydraulic system pressure by moving Split Control Lever back and forth several times NEVER remove the hydraulic oil dipstick when the engine is running or hot Remove the drain plug from the hydraulic tank to drain the hydraulic oil into a 32 liter container Remove suction strainer and wipe of debris with a dry cloth Fill the hydraulic ta...

Page 38: ...will damage the log splitter and could also cause pieces of log to be thrown injuring the operator or bystanders Warning Splitting log that are not cut square or has knots or tough fiber or green or not along the grain will damage the log splitter which would not be covered under the manufacture warranty Model Number HLS600D HLS600P Hydraulic Cylinder Bore 6 inch Tow ball size 2 inch Ball Overall ...

Page 39: ...No fuel Motor Not starting Bed bending Wedge will not move Turn fuel gauge on Refer to Log Splitter Operation section for perfect log loading Check oil level in reservoir Refer to Sharpening Wedge section to sharpen the cutting edge Flush and clean the splitter hydraulic system Make sure the hydraulic hose are connected correctly Remove the hydraulic from the machine and clean Return control valve...

Page 40: ...ts extremely slow Check oil level in reservoir Check oil level in reservoir Adjust control valve with a pressure gauge Adjust control valve with a pressure gauge Return control valve for authorized repair Return control valve for authorized repair Make sure the hydraulic hose are connected correctly Check pump inlet hose for blockage or kinks Return cylinder for authorized repair Return cylinder f...

Page 41: ...Engine bogs down during splitting Engine stalls under low load condition Tyre flat Adjust control valve with a pressure gauge Flush and clean the splitter hydraulic system Flush and clean the splitter hydraulic system Remove the hydraulic from the machine and clean Replace the tube or take to local tyre repair place Flush and clean the splitter hydraulic system Make sure when storing the log split...

Page 42: ...rranty terms and warranty commencement date of the original product This warranty is only valid if the product is operated and maintained in accordance with the manufacturer s instructions Damage to property including but not limited to grass outdoor areas outdoor furniture walls or any other event either directly or indirectly are excluded from warranty as well as any losses or expenses incurred ...

Page 43: ...Y u k o n ...

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