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4.3  Maintenance of Optical Path and Optical Devices 

The beam path system include beam combiner and the lens. after long time working or the mechanical 

shake, the beam path will be changed, so suggest that check the laser beam path first before start the work. 

Correctly, and regular maintenance of the optical system, which can effectively extend the service life of laser 
device and decrease the cost of the use of the lens. 

In the process of replacement, the placement of optical lenses, testing, installation, should pay attention to the 
lens from damage and contamination. A new lens installation after in use, should be regularly cleaned. The 
correct cleaning methods, will prolong the service life of the lens, and reduce the costs; On the contrary, will 
reduce the service life. 

When laser working, inevitably optical element contact suspension. When the laser was cutting or engraving on 
the part of the cutting dust generating material cutting, carving, marking, material surface could release a large 
number of corrosive gas and dust, the gas and dust will cause harm to the lens. When pollutants fell on the 
surface of the lens, will absorb energy from the laser beam, lead to the thermal lens effect. If the lens have not 
form the thermal stress, the operator can be disassembled and cleaned. of course, shall be made in a certain way 
to avoid damage to the lens and further pollution. 

 

General Operation Principles 

In the installation and cleaning process of lens, any sticky material, even nail print or oil droplets, will increase the 

absorption rate of the lens and reduce service life. 

Therefore, the following precautions are required: 

 

Do not use suction device or inflatable equipment to avoid scratching the lens surface; 

 

Hold the edge of the lens rather than the film when take lens; 

 

The lens should be stored in a dry and clean place for testing and cleaning. A good console should have 

several layers of cleaning tissue or lens tissue on the surface; 

 

The operator should avoid talking over the lens, and keep food, beverages and other potential contaminants 

away from the working environment. 

 

The correct cleaning method 

 Against mild pollution (dust, fiber particles) for flexible clean 

Before the following steps, use a balloon blowing off the dust on the lens surface, if still can not remove the 

pollutant, please go to step

 

 

 

 for mild pollution stains, fingerprints) for flexible clean 

With acetone or isopropyl alcohol extract infiltrates an unused degreased cotton swabs about 30 seconds on 

the mirror surface cleaning, cleaning swab with slight pressure do from the center of the circle to the outside 

Note 

Avoid using workshop air pipes, because they contain a lot of water 
and oil. These pollutant can be harmful in lens surface absorption 
layer. 

Summary of Contents for MC180-D-A

Page 1: ...I Product Manual Laser Marking Machine Applicable model MC180 D A Version 1 0...

Page 2: ...r consequential damage or liability caused by improper use of this manual or the product Han s Yueming Laser owns the patent copyright or any other intellectual property right of this product and the...

Page 3: ...ncluding but not limited to add remove modify unauthorized disassembly replacing parts 2 Use the machine in the environment failing to satisfy the operating requirements 3 Operate disobeying the speci...

Page 4: ...o not have the functions listed in this manual Please refer to the specific functions for details Due to the constantly tech update the specification for reference only subject to the real standard Ta...

Page 5: ...hibited Reliable earthing is required for the machine and related other machine before power on During operating removing any cover of the machine is strictly prohibited During operating the operators...

Page 6: ...xiliary accessories 5 1 2 Equipment Parameters 6 1 3 Product Configuration 7 1 4 Operating environment 7 1 5 Suitable materials 8 1 6 Application 8 Chapter2 Safety Rules 9 2 1 Product safety 9 2 2 Saf...

Page 7: ...mputer display and keyboard and mouse 19 3 1 5 Installing fan and water chiller 20 3 1 6 Equipment grounding 21 3 2 Equipment button instruction 23 3 3 Equipment debugging 24 3 3 1 Switching sequence...

Page 8: ...chiller maintenance 35 4 4 3 Work platform maintenance 35 4 5 Auxiliary equipment maintenance 36 Chapter5 Troubleshooting 37 Chapter6 Appendix 38 6 1 Electrical Control System Block Diagram of Main Po...

Page 9: ...mm Matts honeycomb panel and fine blade panel are optional for working platform to meet the process requirements of different customers Excellent semi enclosed design and hydrodynamic design removing...

Page 10: ...t shall prevail 1 1 1 Overall Components The front view of the machine is as shown in Fig 1 1 Fig 1 1 Front View Optical path marking system Water chiller Table including lower ventilation Lifting sys...

Page 11: ...ion Mechanism Diagram 1 1 3 Optical system composition In addition to the standard configuration 180W laser with three axis dynamic galvanometer of 9mm light path as shown in Fig 1 4 of MC180 D A mark...

Page 12: ...without electric focusing as shown in Fig 1 6 Fig 1 4 Standard Configuration Diagram of Optical Mechanism Laser Reflector 1 Reflector 2 Three axis dynamic galvanometer Fig 1 5 Optional Configuration...

Page 13: ...Beam expander 1 1 4 Auxiliary accessories To ensure proper operation the laser equipment also needs some auxiliary accessories such as fan and water chiller Different models have different auxiliary a...

Page 14: ...he total input power of the equipment typically AC 220V export models vary by country Total Power The rated power of the equipment while operating Manufacturing No a unique number of each machine Date...

Page 15: ...e 10 Computer Qitian M4360 1 Lenovo English Win7 Professional Edition is optional 11 PC software SmartScanner 1 Han s Yueming SmartScanner dongle WD9 Auxili ary equip ment 12 Water chiller CW 6100AN 1...

Page 16: ...ference device or radio transmitter around 1 5 Suitable materials Textile fabrics leather carving and marking Plastic material marking 1 6 Application Clothing accessories footwear industry rubber pro...

Page 17: ...maintenance regulations of the machine 2 2 Safe equipment Safety equipments are used for protecting personnel and unauthorized disassembly bridge group or by pass connection are strictly prohibited i...

Page 18: ...ning for machine and electric engineering The maintenance personnel are responsible for daily maintenance of the machine and repair at low level if needed Training on the maintenance personnel contain...

Page 19: ...beam Generally observation of diffuse reflection is safe Class 4 laser device with diffuse reflection causes danger They may possibly cause skin burn or fire accident Great care is required to use thi...

Page 20: ...of electric shock Note Wavelength of CO2 laser device of this class is 10 6 m and it is a class 4 laser device You are recommended to use SD 5 type of protective glasses made by Shield Company Attent...

Page 21: ...outgrowth may possibly generate and their hazard must satisfy the requirements specified in Appendix A for example of processing outgrowth as national standard GB 18490 2001 laser processing machine...

Page 22: ...material In normal condition these optical parts are free of danger However polluted focus or focus with damaged coating will cause thermal reducing by laser beam over 400 the xic smoke is generated A...

Page 23: ...njury the followings should be performed Stop hurting e g stop the machine disconnect the power supply It is a must to take first aid measures Notify professional medical personnel Notify the competen...

Page 24: ...an to the casters Fig 3 1 Loosening Castor and Foot Cup Fork the machine from the pallet with a forklift deliver to the destination and unscrew the feet Then unpack the console and water chiller in th...

Page 25: ...Personnel The equipment must be installed by our professional service personnel If the customer wants to install the machine the installer must have received the full installation training and have ma...

Page 26: ...e light path has been adjusted then put the spirit level along the line between the upper left corner and lower right corner of the laser cavity observe and adjust the foot cups in the same way put th...

Page 27: ...frame of the monitor and connect to the keyboard mouse adapter wire in the chassis Take out the computer and put it on the mounting board and connect the wires to appropriate ports of the computer as...

Page 28: ...adapter USB cable Ethernet cable Fig 3 5 Computer Host Wiring Diagram 3 1 5 Installing fan and water chiller Fill up the industrial chiller with distilled water or deionized water Connect the fan wate...

Page 29: ...ater outlet connected to Main power interface Chiller flow protection interface Footswitch interface Fig 3 6 Fan and Chiller Connection Diagram 3 1 6 Equipment grounding MC180 D A laser equipment has...

Page 30: ...ng method The grounding device must be knocked into a humid place around the house with 2 4 pieces of 4 35 1500mm angle steel the distance between each other is 1m then lead each piece of angle steel...

Page 31: ...ressed down the LED is on and laser emits Emergency stop switch located on the main stand of the monitor when the emergency stop button is pressed down the system power won t be cut off RF laser is pr...

Page 32: ...switch turn the key switch clockwise press the laser button Shutdown in opposite order successively Press the laser button turn off the computer turn the key switch counterclockwise pull down the air...

Page 33: ...rking Distance Adjusting Diagram If the marking range is 600mmX600mm the working distance is 660mm if the marking range is 300mmX300mm the working distance is 350mm if the distance is too short or too...

Page 34: ...f the laser path changes according to laser path calibration 1 and laser path calibration 2 according to section 3 3 3 1 3 If there are any changes adjust the laser path according to section 3 3 3 1 2...

Page 35: ...ment bolt A clockwise and the reflector will rotate around axis X outward i e the light moves in the negative direction of axis Y Whether the optical path is adjusted properly can be determined by tar...

Page 36: ...or 1 if not After the incident light passes through the center of the light inlet of the galvanometer on the rear panel another point needs to be identified to ensure the correct optical path and thus...

Page 37: ...ent Parameters 2 The galvanometer has a vernier caliper connected to the dynamic axis First loosen the screws on the calipers push the calipers to the zero position far left then click Mark and move t...

Page 38: ...ssed Set the processing parameters layer parameters and the related data process such as path optimization Move the marking system to the starting point of processing search for the starting point Sta...

Page 39: ...locker After running 1 2 months if in harsh environments or the processed materials are dusty the dust clean up period should be once a week blow and clean the electric control box with clean dry air...

Page 40: ...bled and cleaned of course shall be made in a certain way to avoid damage to the lens and further pollution General Operation Principles In the installation and cleaning process of lens any sticky mat...

Page 41: ...shaking the container which fill with polish open the container dropout 4 or 5 drops Drop in cotton ball move the cotton ball as draw circle path when process please do not press the cotton ball cont...

Page 42: ...mirror cleaning the lens wiping paper folded several times with a cleaning fluid anhydrous ethanol dip dip in with the presence of water ethanol wipe mirror paper with spiral linear graze focus lens f...

Page 43: ...llowing steps 1 Turn off the laser power and stop the machine 2 Unscrew the drain valve of the water chiller and drain the cooling water from the water chiller 3 Open the protective cover of the water...

Page 44: ...he honeycomb plate into the scrap collection drawer of the work platform with an air gun and discard the scraps from the collection drawer 4 5Auxiliary equipment maintenance Item Maintenance Cleaning...

Page 45: ...r isn t powered on Check if the water chiller is turned on Optical path is sheltered Check the optical path Control card driver is not installed properly Install the hardware drivers according to the...

Page 46: ...er input AC220V 50Hz Monitor Cooling fan Switching power supply G1 24VDC A1 Three axis dynamic High power intermediate relay KA1 Switching power supply G2 24VDC A2 RF laser AC contactor KM1 U1 USB mar...

Page 47: ...on our machines without notice to users The above icon is the registered trademark of Han s Yueming Company Copyrights belong to Han s Yueming Group Co Ltd It is forbidden to pirate or copy any part o...

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