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WARRANTY

Strict quality control is implemented by our factory in all phases, from parts
manufactiring to final assembly. If performance deteriorates or a part fails with-in
one year of purchase due to a manufacturing error,YS will repair or replace the
engine at no charge. Warranty will not cover normal wear.

Should the engine be modified or incorrectly assembled, there will be a normal
charge for parts and labor. The use of four cycle fuel due to low oil content will also
void warranty.

YAMADA MFG.CO.,LTD

67 Tsuchitori Inuyama Aichi 484-0917 JAPAN
TEL: 0568 67 0265   FAX: 0568 67 7801

 FZ120 Parts LIST

#

Part#

    Description

     QTY

 1

F1801

Crankcase

1

F1202S

Head Cover Set

 2

F1202

Head Cover

1

 3

F1203

Head Cover Gasket

1

 4

F1204

Valve Cover Screw Set

2

 5

F1205

Head Gasket

1

F1806A

Head Assembly

 6

F1806

Cylinder Head

1

 7

F1407

Intake Valve

1

 8

F1408

Exhaust valve

1

 9

F1409

Valve Spring Set

2

10

F1410

Spring Retainer Set

2

11

F1411

Valve Spring Retainer Clips

4

12

F1212

Rocker Arm Set

2

13

F1213

Tappet Adjusting Screw Set

2

14

F1214

Tappet Adjusting Rock Nuts

2

15

F1215

Rocker Arm Shaft

1

16

F1216

Rocker Arm Shaft Screw

1

17

F1217

E Ring Set

2

18

F1218

Head Screws

5

19

F1919

Crankshaft

1

20

F1520

Cylinder Liner

1

21

F1421

Piston

1

22

F1222

Wrist Piston

1

23

F1323

Wrist Pin Retainer Set

2

24

F1224

Piston Ring

1

25

F1225

Connecting Rod

1

F1826A

Back Plate Assembly

26

F1826

Back Plate

1

27

F1427

Disc valve

1

28

F1492

Rear Disc Valve Retainer

1

29

F1429

Retainer Screw

1

30

F1230

Back Plate Gasket

6

32

F1232

Cam Gear Cover

1

33

F1233

Cam Gear Cover O-Ring

1

34

F1234

Cam Gear Cover Screw

2

35

F1535

Cam gear

1

36

F1236

Cam Followers Set

2

37

F1237

Push Rod Set

2

38

F1238

Push Rod Cover Set

2

39

F1239

Push Rod Cover O-Ring

4

40

F1240

Front Bearing

1

41

F9122

Front Bearing Oil Seal

1

42

F1341

Rear Bearing

1

43

F1242

Cam Gear Bearing Set

2

44

F1243

Fuel Nipples Set With Washers

6

F1244A

Regulator Assembly

45

F1244

Regulator Body

1

46

F1245

Regulator Adjusting Screw

1

47

F1246

Regulator Adjusting Screw O-Ring

1

48

F1247

Diaphragm

1

49

F1248

Regulator Plunger

1

50

F1249

Plunger Spring

1

51

F1250

Regulator Gasket

1

52

F1251

Regulator Screw Set

2

F1752A

Carburetor Assenbly

54

F1752

Carburetor Body

1

55

F1753

Throttle Barrel

1

56

F9156

Low Speed Needle Valve

1

57

F9157

Low Speed Needle Valve O-Ring

1

F1545S

Needle Valve Assembly

58

F1545

High Speed Needle Valve

1

59

F1546

High Speed Needle Valve O-Ring

1

60

F1555

High Speed Needle Valve Seat

1

61

F1556

Needle Valve Socket O-Ring Set

2

62

F1557

Needle Valve Detent

1

63

F1483

Throttle Barrel Seal

1

64

R6124

Throttle Barrel Retainer

1

65

F1258

Throttle Stop Screw

1

66

F1259

Throttle Stop Spring

1

67

F1260S

Throttle Arm Set

1

68

F1463

Carburetor Gasket

1

69

F1564

Drive Washer

1

70

F1565

Drive Washer Retainer

1

71

F1268

Intake Pipe

1

72

F1269

Intake Pipe O-Ring

4

73

F1382

Wrist Pin Access Plug

1

74

F1266

Propeller Washer

1

#

Part#

    Description

       QTY

75

F1267

Propeller Nut Set

2

          F1473S        Gasket Set

4

F1574S

O-Ring Set

14

F1497S

Muffler Assembly

F1497

Muffler

1

F1971

Rock Nut

1

F1498

Exhaust Pipe

1

 

 

 

Summary of Contents for FZ120

Page 1: ...w facing towards the tank PROPELLER INSTALLATION Due to the high torque of the 120 engine we have equipped it with a double locknut system for safety 1 Mount the propeller and tighten the rear nut Next tighten the front nut as shown in fig 2 The rear nut has a offset shoulder so the front nut will secure itself to the rear nut 2 Select a good quality propeller that will allow the engine to run at ...

Page 2: ...lve should be opened approximately 1 8 1 4 turns from full RPM to achieve best performance The engine may stop if the throttle is opened to full immediately after starting Wait until the engine has warning up and pressure has developed in the tank LOW SPEED ADJUSTMENT This engine is equipped with a new low speed needle valve to adjust the mixture from low to mid throttle See fig 1 for location 1 F...

Page 3: ... the bottom 2 Reinstall the cam with the dot facing you and is pointing slightly to the left This will allow the cam to turn to the right when properly installed The dot should be pointing starting up when cam is fully installed Reinstall cam cover and timing is now set DIAPHRAGM AND CHECK VALVE DISASSEMBLY Diaphragm 1 Remove the regulator assembly by removing the two allen head screws 2 Disassemb...

Page 4: ...Set 2 37 F1237 Push Rod Set 2 38 F1238 Push Rod Cover Set 2 39 F1239 Push Rod Cover O Ring 4 40 F1240 Front Bearing 1 41 F9122 Front Bearing Oil Seal 1 42 F1341 Rear Bearing 1 43 F1242 Cam Gear Bearing Set 2 44 F1243 Fuel Nipples Set With Washers 6 F1244A Regulator Assembly 45 F1244 Regulator Body 1 46 F1245 Regulator Adjusting Screw 1 47 F1246 Regulator Adjusting Screw O Ring 1 48 F1247 Diaphragm...

Page 5: ...rt fails with in one year of purchase due to a manufacturing error YS will repair or replace the engine at no charge Warranty will not cover normal wear Should the engine be modified or incorrectly assembled there will be a normal charge for parts and labor The use of four cycle fuel due to low oil content will also void warranty YAMADA MFG CO LTD 67 Tsuchitori Inuyama Aichi 484 0917 JAPAN TEL 056...

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