Youngman BoSS X3X-SP Instructions For Use Manual Download Page 1

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Picture of

machine being

used in situ. at full

height.

The ultimate self propelled micro scissor lift

InstructIons

for use

edition April 2011

EN 280

IP54

Summary of Contents for BoSS X3X-SP

Page 1: ...Picture of machine being used in situ at full height The ultimate self propelled micro scissor lift Instructions for use Edition April 2011 EN 280 IP54...

Page 2: ...1 Daily checks 16 4 2 Disengaging the drive wheel brakes 17 4 3 Battery isolation switch 19 4 4 Entering and leaving the work platform 19 4 5 Handset control unit 20 4 6 Base unit control panel 22 4...

Page 3: ...X SP Additional copies of these instructions may also be obtained from Youngman Group Ltd please see contact details on the back cover The Instructions are also available to download from our website...

Page 4: ...lease systems Tilt sensor overload and pressure loss protection as standard Safety cut out on descent 3 seconds Audible alarm and flashing light on ascent descent and drive Self closing gate with buil...

Page 5: ...on plus essential tools and materials to enable work to be undertaken at height The BoSS X3X SP is designed for indoor and outdoor use outdoor only with platform closed and must be used on level groun...

Page 6: ...earn e be able to communicate clearly with other personnel on site f be able to demonstrate understanding of relevant health and safety regulations g be able to demonstrate understanding of accident p...

Page 7: ...Carry out a risk assessment e Identify control measures f Develop the method to be used g Record the planning in a Method Statement including any contingency activities for personnel rescue h Communic...

Page 8: ...6 BoSS X3X SP Instructions for Use 1 6 Terminology 1 Guardrails Work platform Scissor assembly Hydraulic ram Pressure loss valve Fail safe maintenance props x2 Chassis 2 3 4 5 6 7 2 1 3 4 5 6 7...

Page 9: ...7 youngmangroup com 1 6 Terminology 8 10 9 Deck extension Motion warning light Fork lifting point 8 9 10...

Page 10: ...controller Tool box Slip resistant deck incorporating lanyard point Access gate Emergency descent handle stage 2 of manual operation Emergency descent button single stage using backup power Step up to...

Page 11: ...trol position selector key switch Raise and lower buttons Charging indicator light Charging socket Swivel castor x2 Pothole protection bar x2 Handset controller connector Deck release tab for cleaning...

Page 12: ...Minimum platform height Maximum safe working height Platform delay on descent height Platform width Platform length Platform guardrail height Toeboard height Overall width Stowed height Stowed length...

Page 13: ...1102lbs 495kg 1091lbs 14 83kg cm 211psi 3 14m 10 4 0 63m 2 1 5 14m 16 10 1 86m 4 7 0 7m 2 4 1 25m 1 65m 4 1 5 5 1 1m 3 7 0 15m 6 0 76m 2 6 1 74m 0 89m with guardrails removed 5 9 2 11 with guardrails...

Page 14: ...surfaces resulting in a 0 degree chassis inclination However the BoSS X3X SP can be safely operated where the ground is slightly uneven resulting in a 1 5 maximum lateral and longitudinal inclination...

Page 15: ...eration in a hazardous environment where flammable or explosive gases or particulates are present Advice should be sought from the person in charge of the site regarding the need to select MEWP s that...

Page 16: ...t other structures or machines etc NEVER interfere with wedge or attempt to override hydraulic electrical or mechanical safety devices NEVER remove the platform guardrails when the machine is in use N...

Page 17: ...in the confines of the guardrails when elevating or lowering the work platform ALWAYS ensure the access gate is closed and latched once the operator has entered the work platform ALWAYS ensure that an...

Page 18: ...bars at each side of the base unit the raise and lower functions can be tested by unclipping and removing the handset controller from its holder on the work platform and using the controls whilst at g...

Page 19: ...drawer is equipped with a handle on the base at each side to facilitate drawer opening as shown below There is a brake release switch which uses the machines backup power supply mounted on top of the...

Page 20: ...that you engage the brakes by turning the wing nut on each drive wheel anticlockwise until the brakes engage WARNING The BoSS X3X SP weighs 495 kilograms and may require more than one person to push...

Page 21: ...the handset controller and anticlockwise which is spring loaded for selection of the base unit raise and lower functions Ensure that when the machine is not in use the key is removed 4 4 ENTERING AND...

Page 22: ...und level of 1 86 metres This is a safety mechanism that reminds the operator to look around the machine to determine whether any persons are adjacent to the machine After a 3 second time delay and wh...

Page 23: ...STICK WITH SAFETY TRIGGER this is used in conjunction with the UP DOWN and DRIVE buttons referred to above 10 BATTERY LEVEL INDICATOR the red LED indicates the battery charge level 9 6 8 5 7 3 4 2 1 1...

Page 24: ...r to the machine when the key is in the OFF position and should be removed for security and safety reasons when the machine is not in use The key can be turned to the PLATFORM position to activate the...

Page 25: ...Simply press the button and the platform will lower To stop the platform lowering at any time remove your finger from the button Lower using non powered system The BoSS X3X SP is fitted with a two st...

Page 26: ...e the batteries follow the steps below a Uncover the charging connection point as shown in figure 1 below b Connect either the mains or 110 volt charging cable to the charging point as shown in figure...

Page 27: ...system which stops all functions being used during the charging process Keep the base unit drawers closed during the charging process The BoSS X3X SP must be charged where the ambient temperature is b...

Page 28: ...e the joystick carefully in the required direction of travel as shown on the handset controller The joystick is a proportional controller so the further you push the joystick in one direction the fast...

Page 29: ...atform can be extended to two extension settings to provide additional working area on the platform and to act as a cantilever over obstacles The platform can be extended by 20 centimetres or 40 centi...

Page 30: ...is not in use the handset controller can be removed from the platform for secure storage Firstly turn the locking ring on the handset connector anticlockwise and pull out the plug see figure 1 below...

Page 31: ...and then gripping the trigger on the joystick push the joystick forwards until the machine is correctly positioned on the trailer or vehicle to which it is being loaded 5 Tie down using adequately rat...

Page 32: ...sh the machine onto the tail lift 3 Swing round so that the machine is fully on the tail lift 4 Lock the brakes by releasing the button 5 Lift tail lift safety ramps at outer edge to vertical 6 Raise...

Page 33: ...the platform is fully lowered to its rest position b Ensure that the handset control unit is secured to the platform using the clip on the underside and that the transit gate lock is engaged as shown...

Page 34: ...T THIS FUNCTION PRESS THE STRAIGHT LINE LOCK BUTTON FOLLOWED BY THE DRIVE SELECTOR AND THEN GRIPPING THE TRIGGER MOVE THE JOYSTICK STRAIGHT FORWARDS TO LOCK THE CASTORS ON DESCENT THERE IS A 3 SECOND...

Page 35: ...ING THE PLATFORM 9 DO NOT EXTEND THE PLATFORM WHEN WORKING OUTDOORS 10 MAXIMUM SAFE WORKING LOAD 150KG ONE PERSON PLUS TOOLS AND MATERIALS 11 Pressure loss valve In the event of a loss of power or hyd...

Page 36: ...ACHINE LABELLING 14 15 16 17 ENSURE BOTH MAINTENANCE PROPS ARE IN POSITION BEFORE UNDERTAKING MAINTENANCE UNDER THE RAISED PLATFORM SILICONE LUBRICANT ONLY HOISTING WINCHING TIE DOWN POINT MAXIMUM WHE...

Page 37: ...IMUM WHEEL LOAD 500KG 13 39 91 EMERGENCY STOP BATTERY CHARGER INDICATOR RED MAIN CHARGE AMBER FINAL CHARGE GREEN FULLY CHARGED PLATFORM OFF BASE 88 70 POWER SUPPLY 90 240 VOLTS SELECT THE APPROPRIATE...

Page 38: ...36 BoSS X3X SP Instructions for Use 6 1 MACHINE LABELLING 23 23 FORK LIFTING POINT 24 24 24 DO NOT STAND UNDER PLATFORM EXTENSION...

Page 39: ...ALVE RELEASE HANDLE TOWARDS YOU UNTIL THE PLATFORM HAS FULLY LOWERED AND THEN RELEASE DO NOT USE A PRESSURE WASHER ON THIS SIDE OF THE BASE UNIT UNLESS BOTH RUBBER PLUGS ARE IN POSITION PRIOR TO THE R...

Page 40: ...Use 6 2 MAINTENANCE RECORD Date Scheduled maintenance undertaken 6 3 Repairs record Date Repairs undertaken 6 4 Examination tests record Date Examinations tests undertaken Please photocopy these page...

Page 41: ...39 youngmangroup com Location By Location By Location By Safe to use Y N 6 2 MAINTENANCE RECORD...

Page 42: ...of the checks is to identify any wear and tear or malfunctions of the machine s components and systems Warning Failure to undertake these checks may result in defects on or deterioration of the machi...

Page 43: ...ring of platform both backup power and manual systems see page 23 Raise and lower functions including descent delay and deployment of pothole protection bars at each side of the base unit the raise an...

Page 44: ...SS X3X SP Confined Space Guardrail has been developed to easily fit to the existing extension platform guardrail retainer points to allow access to restricted spaces such as the void above suspended c...

Page 45: ...43 youngmangroup com Notes...

Page 46: ...44 BoSS X3X SP Instructions for Use Notes...

Page 47: ...45 youngmangroup com Notes...

Page 48: ...e BoSS X3X SP or any of our other products and services please contact Youngman Group Ltd The Causeway Maldon Essex CM9 4LJ United Kingdom t 44 0 1621 745900 f 44 0 1621 859845 e sales youngmangroup c...

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