youli MIG-160PI User Manual Download Page 11

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MIG-160PI/MIG-180PI/MIG-200PI/MIG-250PI               

- 11 -       

 

CHECK FAULTS 

When abnormal situation such as failure of welding, unstable arc, poor welding 

result, do not consider that it must be some faults. 

The machine may be well but just some reasons cause abnormality such as that 

some  connectors  are  loosened,  forget  to  turn  on  the  switch,  wrong  setting,  broken 
cable  and  gas  pipe,  etc.    So  before  maintenance,  Please  check  it  up  first,  some 
problem may be solved.   

The  following  is  earlier  checking  diagram  by  this  way.  In  the  top  right  corner 

item you can find the problem, please check according to the diagram for the one with 
“O” mark. 

 

EARLIER CHECKING DIAGRAM FOR THE ABNORMAL 
 

                                                The abnormal   

 
 
 
 

 

    Place and item to be checked 

No
 a

rc

in

g

 

No
 gas
 

Ca

n

ot

 S

e

n

d

 w

ir

P

o

o

r A

rc

in

g

 in

iti

a

tio

n

 

U

n

st

a

b

le

 a

rc

 

W

el

d

in

g

 m

ar

g

in

 u

n

c

le

an

 

W
ir

e

 a

n

d

 M

at

er

ia

l c

o

n

g

lu

tin

at

e

d

 

W
ir

e

 li

n

k

s E

le

c

tr

ic

 le

ad

in

g

 h

o

le

 

fc

o

n

 c

o

n

g

lu

tin

a

te

d

 

H

av

e

 ai

r h

o

le

 

Power supply box 

input protective 

  set 

 

1

connected or not       

2

fuse broken 

3

connector loosen 

 

 

 

 

 

 

 

 

 

Input cable 

1

 

Broken or not 

2

 

Connector loosen       

3

overheat 

 

 

 

 

 

 

 

 

 

Power 

1

 

Switched or not 

2

lack phase 

 

 

 

 

 

 

 

 

 

Gas cylinder&adjuster 

1

open cover     

2

remains of gas 

3

flow setting volume 

4

Connecting point loosen 

 

 

 

 

 

 

 

 

 

Gas pipe (access from 

the high-pressure 
cylinder to torch) 

1

 

Connecting point loosen 

2

 

Pipe broken 

 

 

 

 

 

 

 

 

〇 

Wire sending 

equipment 

1

 

Wheel  and  leading  tube  not 
match 

2

 

Wheel  broken,  slot  blocked 
or lack 

3

 

Over  pressing  or  loosen, 
powder  store  up  in  entrance 
of SUS tube   

 

 

 

 

 

 

 

 

 

DAILY CHECKING

 

Summary of Contents for MIG-160PI

Page 1: ...MIG 160PI MIG 180PI MIG 200PI MIG 250PI 1 USER S MANUAL MODEL...

Page 2: ...lth Keep your head out of the gas When arc welding air extractor should be used to prevent from breathing gas Arc radiation Harmful to your eye and burn your skin Use suitable helmet and light filter...

Page 3: ...t advanced inverter technology by our Inside of the machine is equipped with electronic reactor circuit which can accurately control the process of the electric short transition and blending transitio...

Page 4: ...22 16 5 23 16 5 24 16 5 26 5 Duty cycle 60 60 60 60 Power factor 0 93 0 93 0 93 0 93 Efficiency 85 85 85 85 Wire machine Compact Compact Compact Compact Wire speed m min 2 5 13 2 5 13 2 5 13 2 5 13 P...

Page 5: ...es the earth Both ways can be used for better security Installment 1 Connect the gas flask with CO2 decompression flow meter and the CO2 mouth behind the machine via gas cable 2 Insert the swift plug...

Page 6: ...t the wire diameter of the wire machine to rated number according to wire diameter 3 Choose torch loophole span based on wire diameter 4 Tune the voltage knob speed knob and inductance knob to the rig...

Page 7: ...If any difference with the real machine please follow with the real machine NOTES OR PREVENTIVE MEASURES 1 Environment 1 The machine can perform in environment where conditions are dry with a dampness...

Page 8: ...rrent Over load current will damage and burn up machine 3 No over voltage Power voltage can be found in diagram of main technical data Automatic compensation circuit of voltage will assure that weldin...

Page 9: ...air regularly if welding machine is operating in environment where is polluted with smokes and pollution air the machine need remove dust everyday 2 Pressure of compressed air must be inside the reaso...

Page 10: ...5 Auxiliary power of control panel is in fault Power indicator is lit fan works no welding output 1 Check if all kinds of cables of inter machine are poor contact 2 Output connector is cut off or poo...

Page 11: ...KING DIAGRAM FOR THE ABNORMAL The abnormal Place and item to be checked No arcing No gas Can not Send wire Poor Arcing initiation Unstable arc Welding margin unclean Wire and Material conglutinated Wi...

Page 12: ...thread damage 2 damage of its head and hole blocked nor not Reason of unstable arc and broken arc Wire sending tube 1 check the extended size of the pipe Have to be changed when less than 6mm when th...

Page 13: ...table arc and wire sending Position Checking keys Remarks Torch cable 1 If torch cable over bended 2 If the metal connecting point of mobile plug loosen 1 Cause poor wire sending 2 Unstable arc if cab...

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