youli MIG-160PI User Manual Download Page 10

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MIG-160PI/MIG-180PI/MIG-200PI/MIG-250PI               

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CHECK FAULT 

Notes:  If  user  wants  to  operate  machine  as  following,  the  operator  must  be  a 
personnel in a specific field of electricity and safety and hold the relevant 
certificate that proves there ability and knowledge. Before maintenance, contact 

with our for authorization is suggested.

 

 

Faults 

Resolvable Method 

Power indicator 

is not lit, fan 

does not work 

and no welding 

output 

1

Make sure air switch is closed. 

2

Check if electric wire net is in work. 

3

Some of heat-variable resistors(four) of power panel is 

      Damaged, when it happen, general DC24v relay is open or   
      Connectors are poor contact.     
4

Power panel(bottom board) is damaged, DC 310V voltage   

      Cannot be output. 
(1)

 

Silicon bridge is broken or connector of silicon bridge   
Poor contact. 

(2) Power panel has been burned up. 
(3)  Check  the  wire  from  the  power  switch  to  input  cable  is  poor 
contact or not 
5

Auxiliary power of control panel is in fault. 

Power indicator 

is lit, fan works, 

no welding 

output 

1

Check if all kinds of cables of inter-machine are poor contact. 

2

Output connector is cut off or poor contacted. 

3

Control cable or switch of torch is broken. 

4

Control circuit is broken. 

Power indicator 

is lit, fan works, 

abnormal 

indicator is lit.   

1

Maybe it is overheated protection, please turn off machine first, 

then turn on the machine again after abnormal indicator is off. 

2

  Maybe it is overheated protection, wait for 2-3 minutes. 

3

  Maybe inverter circuit is in fault: 

(1) If abnormal indicator is still lit, some of IGBT is damaged on the 

main board, find out and replace it with same model. 

(2) If abnormal indicator is not lit,: 

a.

 

Maybe  transformer  is  damaged,  measure  inductance  volume 
and Q volume of main transformer by inductance bridge. 

b.

 

Maybe secondary rectifier tube of transformer is damaged, find 
out faults and replace rectifier tube with it. 

 

If  the  machine  fails  to  work  normally  after  maintenance  and  check,  please 

contact us.We will do our best to support you the useful suggestions. 

 

 

 

 

 

Summary of Contents for MIG-160PI

Page 1: ...MIG 160PI MIG 180PI MIG 200PI MIG 250PI 1 USER S MANUAL MODEL...

Page 2: ...lth Keep your head out of the gas When arc welding air extractor should be used to prevent from breathing gas Arc radiation Harmful to your eye and burn your skin Use suitable helmet and light filter...

Page 3: ...t advanced inverter technology by our Inside of the machine is equipped with electronic reactor circuit which can accurately control the process of the electric short transition and blending transitio...

Page 4: ...22 16 5 23 16 5 24 16 5 26 5 Duty cycle 60 60 60 60 Power factor 0 93 0 93 0 93 0 93 Efficiency 85 85 85 85 Wire machine Compact Compact Compact Compact Wire speed m min 2 5 13 2 5 13 2 5 13 2 5 13 P...

Page 5: ...es the earth Both ways can be used for better security Installment 1 Connect the gas flask with CO2 decompression flow meter and the CO2 mouth behind the machine via gas cable 2 Insert the swift plug...

Page 6: ...t the wire diameter of the wire machine to rated number according to wire diameter 3 Choose torch loophole span based on wire diameter 4 Tune the voltage knob speed knob and inductance knob to the rig...

Page 7: ...If any difference with the real machine please follow with the real machine NOTES OR PREVENTIVE MEASURES 1 Environment 1 The machine can perform in environment where conditions are dry with a dampness...

Page 8: ...rrent Over load current will damage and burn up machine 3 No over voltage Power voltage can be found in diagram of main technical data Automatic compensation circuit of voltage will assure that weldin...

Page 9: ...air regularly if welding machine is operating in environment where is polluted with smokes and pollution air the machine need remove dust everyday 2 Pressure of compressed air must be inside the reaso...

Page 10: ...5 Auxiliary power of control panel is in fault Power indicator is lit fan works no welding output 1 Check if all kinds of cables of inter machine are poor contact 2 Output connector is cut off or poo...

Page 11: ...KING DIAGRAM FOR THE ABNORMAL The abnormal Place and item to be checked No arcing No gas Can not Send wire Poor Arcing initiation Unstable arc Welding margin unclean Wire and Material conglutinated Wi...

Page 12: ...thread damage 2 damage of its head and hole blocked nor not Reason of unstable arc and broken arc Wire sending tube 1 check the extended size of the pipe Have to be changed when less than 6mm when th...

Page 13: ...table arc and wire sending Position Checking keys Remarks Torch cable 1 If torch cable over bended 2 If the metal connecting point of mobile plug loosen 1 Cause poor wire sending 2 Unstable arc if cab...

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