Yoshitake PD-3 Product Manual Download Page 7

-6- 

■EPDT-310■ 

 

7. Maintenance 

 

Most of problems with the product are caused by foreign substances and scale in the piping. 

A phenomenon similar to valve failure could occur due to the failure of the pressure gauge, 
leakage or insufficient tightening of the stop valve in the by-pass line, clogging of the strainer, 
and other causes. Check the above possible causes and take a proper remedy and preventive 
measures specified in “7.2 Troubleshooting”. 
 
7.1 Warning and inspection for maintenance and inspection 

 

          Warning 

1. Conduct periodic inspection to maintain functions and performance of the product. 

*  General  users  should  ask  experts  (staff  of  facility  management/engineering  companies,  etc.)  to 

perform periodic inspection. 

2. When conducting disassembly or inspection, be sure to discharge inner pressure of the product, piping 

and equipment, and cool down the body of the product until it can be touched by bare hands. Do not 

touch it with bare hand directly till it is cooled completely. 

* Failure to follow this notice may result in scalds or injury due to the residual pressure. Also, it may 

make the surroundings dirty. 

 

          Caution 

1. Completely discharge the fluid inside of the product and piping before leaving the product not operated 

for a long time or at the time of regular inspection. 

* Failure to follow this notice may cause malfunction due to occurrence of foreign substance or scale 

inside of the piping. 

2. After leaving the product not operated for a long period, perform periodic inspection before start-up of 

operation. 

 

7.1.1 Consumable parts and replacement term 

  For consumable parts, service life differs according to frequency of usage or usage 

condition. Rough indication of replacement term is as follows (parts number in the chart 
indicates number in “7.3 Fig.3 Exploded view”): 

   

Parts name 

Parts number 

Replacement term 

 

Gasket 

3

 

 

3 years

 

 

 

7.1.2 Regular inspection items and period to maintain function and performance 

Regular inspection items and period are as follows: 

 

Inspection items 

Inspection period 

 

Leakage check (visual check) with 

conducting open and closing operation   

More than once a year 

Leakage check (visual check) from leak 
detection port (see Fig.6) 

More than once a year 

Leakage check (visual check) from 
position indicator (see Fig.1) 

More than once a year 

Summary of Contents for PD-3

Page 1: ...situation that if not avoided could result in death or serious injury Caution This symbol indicates a hazardous situation that if not avoided may result in minor or moderate injury or may result in only property damage Table of Contents 1 Usage of the Product 1 2 Specifications 1 3 Dimensions and Weights 2 4 Operation 3 5 Installation 4 5 1 Piping example 4 5 2 Precaution for installation 4 5 6 Op...

Page 2: ...team air cold and hot water oil other non dangerous fluid 600cSt or less Nominal size 15A to 50A Working pressure 15A 0 to 2 2MPa 1 20A 0 to 1 3MPa 25A 0 to 0 9MPa 25A 0 to 2 2MPa 1 32A 0 to 1 2MPa 40A 0 to 1 0MPa 50A 0 to 0 75MPa Pilot air pressure 15A 0 35 to 1 0MPa 20A 0 45 to 1 0MPa 25A 0 57 to 1 0MPa 25A 0 35 to 1 0MPa 32A 0 35 to 1 0MPa 40A 0 44 to 1 0MPa 50A 0 56 to 1 0MPa Temperature range...

Page 3: ...G Weight kg 15A 0 2 2 0 35 1 0 Rc 1 2 65 135 130 34 5 62 G 1 8 1 1 20A 0 1 3 0 45 1 0 Rc 3 4 75 140 135 34 5 62 G 1 8 1 2 25A 0 0 9 0 57 1 0 Rc 1 90 150 140 34 5 62 G 1 8 1 4 25A 0 2 2 0 35 1 0 Rc 1 90 190 185 55 96 G 1 4 3 0 32A 0 1 2 0 35 1 0 Rc 1 1 4 110 205 200 55 96 G 1 4 3 3 40A 0 1 0 0 44 1 0 Rc 1 1 2 120 210 205 55 96 G 1 4 3 6 50A 0 0 75 0 56 1 0 Rc 2 150 225 215 55 96 G 1 4 4 2 Fig 1 Pos...

Page 4: ...tion When pilot pressure is applied from pilot port pressure is added to bottom part of piston 23 and overcome load of spring 26 and push up piston 23 and open valve disc 5 Also position indicator 27 connected to piston 23 is pushed up at the same time then valve opening can be checked from outside visually Pilot port Pilot port 26 23 26 27 Fig 2 Fig 3 ...

Page 5: ...high temperature fluid can cause scald If using seal agent for piping to connection part prevent it from commingling into the product Seal agent commingles into the product may hamper proper operation 7 If there is possibility of freezing take measures to prevent fluid from freezing Failure to follow this notice may damage the product due to freezing of the product 8 Install pipes so that excessiv...

Page 6: ...re to follow this notice may prevent the product from functioning properly due to the ingress of foreign substances and scale into the product Also foreign substance stuck inside the product leads to malfunction 2 Open each stop valve in the piping to avoid water hammer or condensate obstruction when leading fluid to the product Rapid opening of stop valve may break the product or peripheral equip...

Page 7: ... injury due to the residual pressure Also it may make the surroundings dirty Caution 1 Completely discharge the fluid inside of the product and piping before leaving the product not operated for a long time or at the time of regular inspection Failure to follow this notice may cause malfunction due to occurrence of foreign substance or scale inside of the piping 2 After leaving the product not ope...

Page 8: ...ot port Foreign substance is stuck on the seat part see Fig 7 between valve disc 5 and body 1 Clean the seat part see Fig 7 between valve disc 5 and body 1 There is damage on the seat part see Fig 7 between valve disc 5 and body 1 If there is damage on valve disc 5 replace the actuator set If there is damage on the seat part see Fig 7 of body 1 replace the product Defect of spring 26 inside actuat...

Page 9: ... EPDT 310 7 3 Exploded view Fig 7 Exploded view The parts names shown in are available as consumable supply Pilot port Position indicator Actuator set Circlip Packing case Valve disc Gasket Seat part Body ...

Page 10: ... discharged completely from the product piping and equipment 7 4 1 2 Disassembly procedure 1 Adding pilot pressure through pilot port check that valve disc is up by position indicator 27 2 Grasp and loose hexagonal part of packing case 2 with spanner and remove actuator set from body 1 3 Remove gasket 3 7 4 2 Reassembly 7 4 2 1 Warning and caution for reassembly after disassembly Warning 1 To inst...

Page 11: ...que for actuator set 4 After the reassembly be sure to check opening and closing operation and that there is no leakage from gasket 3 7 4 3 Recommended torque for actuator set To install actuator set on body tighten so that appropriate pressure can be applied on gasket 3 with torque wrench In this case use tightening torque as follows Size Tightening torque 15A 60 Nm 20A 90 Nm 25A 120 Nm 32A 150 N...

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