Yoshitake GD-20R Manual Download Page 16

                                           

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EPDT-023c

 

 

7.2 Precautions for Maintenance 

Warning 

(1)   The valve shall be disassembled and inspected by qualified persons. 
(2)    Completely discharge internal pressure from the valves, lines, and equipment, and 

 

cool  the  valve  down  to  a  level  where  you  can  touch  it  with  bare  hands  before 

 

disassembly and inspection. 

 

* Failure to do so may result in injury or burns due to residual pressure or spillage 

 

around the valve. 

 

       

 

Caution

 

(1)    Perform periodical inspection to maintain product functions and performance. 
 

 

*  General  users  shall  request  countermeasures  to  installers  or  maintenance 

 

companies.   

(2)    Rubber parts and components shown below are consumables. Note that the life 

 

expectancy depends on the conditions under which they are used. 

Table 12 

 

Recommended 

replacement period 

Parts name 

 

 

3 years 

Valve, O ring, Diaphragm 

 

 

 
 

7.3 Periodic Inspection 

   

Conduct daily and periodic inspections in order to maintain the optimal performance of the 

   

product. See ”7.1 Troubleshooting” for the remedies if trouble is observed. 

 

● Daily inspection (once a day) 

Items 

Standards for Inspection 

Inlet pressure 

There should be maintained at the set pressure. 

Outside leakage 

There should be no outside leakage. 

Abnormal noise 

There should be no abnormal noise 

 

● Periodic inspection (once a year) 

Items

 

Standards for Inspection

 

Valve and valve seat

 

There should be no scratches, wear, or foreign matters 
caught on the seat surface. 

Retainer sliding part 

There should be no scratches, or foreign matters caught 
on the surface of the part. 

O ring 

There should be no damage on the O-ring. 

 
 

7.4 Disassembly 

 

(1) Release the internal pressure completely, and make sure of zero pressure. 

 

(2) Slightly loosen the lock nut [16] and turn the adjusting screw [15] counter clockwise to relieve 
   

the adjusting spring [14] (Unload the spring). 

 

(3) Remove the hexagon bolt [29] from the spring chamber [2], then remove the spring chamber, 
    and take out the adjusting spring [14] and the spring plate [13]. 

 

(4) To remove the diaphragm [11], fix the spindle [6] and remove the U nut [17]. 

 

(5) To remove the retainer [4], loosen and remove the retainer guide [5] clamping bolt [28] and 
   

pull the retainer guide [5]. Remove it by the bellow method (Fig.14, Fig.15) when it is difficult 

   

to remove the retainer guide [5]. 

 

(6) To remove the valve seat [8], pull the spindle [6]. 

 

(7) Fix two planar sections at spindle [6] and loosen U nut [19] for spindle [6] to remove it, then 
    the valve [9] can be dismounted. 

Summary of Contents for GD-20R

Page 1: ...that if not avoided may result in minor or moderate injury Contents 1 Specifications Performance 1 1 Specifications 1 1 2 Flow Rate Characteristics Chart 2 2 Dimensions Weight 2 3 Operation 4 4 Nomin...

Page 2: ...erature 5 80 Connection JIS 10K FF Flanged Coefficient of viscosity cSt 600 or less Surface treatment 15 100A Electrodeposition paint 125 150A Tar paint Black or electrodeposition paint External sensi...

Page 3: ...guide 22 O ring 6 Spindle 23 O ring 8 Valve seat 24 O ring 9 Valve 25 Conductor Pipe 11 Diaphragm 26 Air Vent 12 Spring Plate 27 O ring 13 Spring Plate 28 Bolt 14 Adjusting Spring 29 Bolt 15 Adjusting...

Page 4: ...27 O ring 11 Diaphragm 28 Bolt 12 Spring Plate 29 Bolt 13 Spring Plate 33 O ring 14 Adjusting Spring 34 Bolt 15 Adjusting Screw 35 O ring 16 Lock Nut 36 Needle valve 17 U Nut 37 Cover gasket 19 U Nut...

Page 5: ...ng a conductor pipe 15 and the sensing chamber under the diaphragm 11 If the pressure of the sensing chamber becomes higher than setting pressure the load of the diaphragm 11 bottom will overcome the...

Page 6: ...ial 0 2MPa to come across the flow rate 5 5m3 h and regard this point as A Point A is between nominal size 25A and 32A Select the lager nominal size 32A For example take a pressure regulating valve wh...

Page 7: ...follows Find the intersection point A of the inlet pressure P1 0 5 MPa and outlet pressure P2 0 3 MPa and go straight down from the point A to find the intersection B crossing the flow rate line The...

Page 8: ...velocity 3m s 2 20 3 96 6 46 10 81 14 67 23 72 39 09 55 21 94 00 145 05 204 21 For liquids with viscosity apply the following viscosity correction calculation formula Find the Max Flow rate V when the...

Page 9: ...piping system and nominal diameter If the judgment is passed you can use the product with the specifications of the selection result Examples Shut off down pressure See table 9 Pb MPa 0 02 Minimum se...

Page 10: ...o the water as possible By pass stop valve Globe valve Model TA 2 3 Air Vent Press gauge By pass stop valve Model SU 20 Strainer Stop valve Stop valve Model PG 2 Press gauge Model PG 2 Press gauge Sto...

Page 11: ...ssure Sustaining Valve 15 80A Compound press gauge Globe valve By pass stop valve Model TA 2 3 Air Vent About 1m Depending on the piping size it may exceed 1m but there is no particular problem Stop v...

Page 12: ...oduct 10 Be sure to install a strainer at the inlet side of the product Ingress of foreign substances or scale into the product leads to malfunction of the product It is recommended to use a strainer...

Page 13: ...is used for hot fluid do not touch the product with bare hands The product having hot fluid may scald your skin 2 Before leading fluid make sure that there is no danger even if fluid leads to the pip...

Page 14: ...tarting the systems Check if the set pressure changes when turning the adjustment screw see Fig 13 Check whether the primary pressure is stable at the adjusted pressure If there is any abnormality ple...

Page 15: ...leaking 5 Diaphragm 11 or O rings is broken 1 Disassemble and clean If scratches exist replace them 2 Re adjust according to the adjustment procedure Refer to the 6 2 Adjustment Procedure 3 Disassemb...

Page 16: ...be maintained at the set pressure Outside leakage There should be no outside leakage Abnormal noise There should be no abnormal noise Periodic inspection once a year Items Standards for Inspection Va...

Page 17: ...embly When assembling follow the steps in the reverse order of disassembly Precautions during assembly 1 Make sure that the diaphragm 11 the valve seat 8 and the valve 9 have no scratches 2 Apply the...

Page 18: ...17 EPDT 023c 8 Fig 16 Parts with in the are consumable Please contact us for purchase of these consumable parts...

Page 19: ...improvement without any prior notice After the discontinuation of the product Yoshitake supplies the repair parts for 5 years otherwise individually agreed 3 This warranty does not cover the damage d...

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