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Parts Diagram

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Cleaning Steps:

Tools Needed:

3mm Allen Key
Wire Brush
Pair of Gloves
Safety Glasses

1  Using a 3mm Allen key, remove the three 5mm x 

10mm button head bolts that secure the cone cap 
to the muffler (see Parts Diagram for location).

2  Remove the two 5mm x 10mm button head bolts 

that secure the spark arrester to the muffler.  
Remove the spark arrester from the muffler.

Caution:  Muffler can be extremely 

hot.  Let muffler cool down 
before removing spark 
arrester.

Note: 

Read through all 

instructions before 
beginning disassembly.

NO.

DESCRIPTION

QTY

1

Cone Cap

1

2

5mm x 10mm Button Head Bolt

5

3

Exhaust Tip

1

4

Spark Arrester

1

5

Muffler Assembly

1

RESEARCH&DEVELOPMENT OF AMERICA, INC.

5420 DANIELS STREET SUITE A, CHINO, CA  91710 

·

 (800)634-9166 

·

 (909)628-4722 

·

 FACSIMILE (909)591-2198

www.yoshimura-rd.com

3  Using a wire brush, remove carbon deposits from 

spark arrester screen.  Inspect the screen for 
excessive wear or damage.  If spark arrester is 
excessively worn or damaged, the spark arrester 
must be replaced.  Cleaning and inspection should 
be performed after every 60 hours of use.

 

CAUTION:  Gloves and Safety Glasses should be 
worn while cleaning spark arrester.

4  Re-install spark arrester and cone cap.  Torque the 

5mm x 10mm bolts to 1.0 kg-m (7.3 lb-ft).

   
 

NOTE:  It is recommended that a low strength 
“Loc-tite” is used on the 5mm x 10mm bolts.

  2 

  2 

3

  4

  5

Summary of Contents for Street 216600C250

Page 1: ...your new Yoshimura exhaust depending on the application Read through all instructions before beginning installation Exhaust system can be extremely hot Let motorcycle cool down before beginning instal...

Page 2: ...M8X60H 5 Large Washer 1 8MMWASHERL 6 Aluminum Insert 1 ALS 003 7 8mm x 30mm Flange Hex Bolt 1 M8X30H 8 Medium Exhaust Springs 2 RACE SPS 1 9 Muffler Mount Spacer 1 2166 SPCR 10 8mm Flange Nut 1 8MMNU...

Page 3: ...st port gasket will be re used with the Yoshimura full system Inspect and replace if necessary 4 Install Yoshimura header using stock header nuts Do not torque at this point 5 Install muffler and tail...

Page 4: ...the exhaust is heated up 12 Before starting motorcycle check for proper clearance between new exhaust system and rear suspension i e rear brake frame shock spring etc If any problem is found please ca...

Page 5: ...QTY 1 Cone Cap 1 2 5mm x 10mm Button Head Bolt 5 3 Exhaust Tip 1 4 Spark Arrester 1 5 Muffler Assembly 1 RESEARCH DEVELOPMENT OF AMERICA INC 5420 DANIELS STREET SUITE A CHINO CA 91710 800 634 9166 90...

Page 6: ...nd other fasteners tight as exhaust systems are susceptible to vibration damage 6 If you ride in coastal regions or areas that use salt to control ice and snow wipe the exhaust down after it cools to...

Page 7: ...Yoshimura recommends on all race exhaust systems that all spring joints be safety wired Recommended wire type 304 316 stainless steel with a 032 diameter should be used YOSHIMURA EXHAUST LIMITED WARR...

Page 8: ...nd double check all drawings and instructions 2 Make sure muffler clamps are installed correctly refer to instructions diagram On many models there is a right and wrong way to install Also verify part...

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