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Model YK Chillers (Style H) Field Reassembly for Form 3, 7, 9, and 10 Shipment

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Summary of Contents for YK Series

Page 1: ...Installation Guide Issue Date 2021 01 15 Model YK Chillers Style H Field Reassembly for Form 3 7 9 and 10 Shipment R 134a and R 513A Cooling Only with Graphic Control Center for Electromechanical Sta...

Page 2: ...2 Model YK Chillers Style H Field Reassembly for Form 3 7 9 and 10 Shipment...

Page 3: ...it separate from variable speed drive 9 Inspection damage shortage 10 Data plates 10 Long term storage 11 Shipment Form 2 3 7 9 13 Shipment Form 1 10 13 Reassembly 13 Form 7 shipment 13 Form 3 and For...

Page 4: ...4 Model YK Chillers Style H Field Reassembly for Form 3 7 9 and 10 Shipment...

Page 5: ...that these individuals possess independent training that will enable them to perform their assigned tasks properly and safely It is essential that prior to performing any task on this equipment this...

Page 6: ...bility of rigging lifting and operating service personnel to verify the applicability of these documents to the equipment If there is any question regarding the applicability of these documents riggin...

Page 7: ...Panel 160 76 O2 Operation Variable Speed Drive TM Model 160 00 O1 Operation and Maintenance Solid State Starter Mod B 160 00 O2 Operation Variable Speed Drive VSD and LVD Model 160 00 O4 Operation Var...

Page 8: ...ntrol center 3 Compressor 4 VSD panel 5 Evaporator Forms of shipment Form 3 Driveline separate from shells Shipped as two major assemblies The unit is first factory assembled refrigerant piped wired a...

Page 9: ...s removed for shipment For H9 and K compressors the control panel is shipped on a folded bracket Refer to the Unit Installation Instructions Form 160 76 N1 for more details Note When more than one chi...

Page 10: ...site all containers must be opened and contents checked against the packing list Any material shortage must be reported to Johnson Controls immediately Refer to Shipping Damage Claims Form 50 15 NM D...

Page 11: ...gnize the inherent hazards of material under pressure and to protect themselves 1 Check that the working space is open and has good ventilation If is does not have good ventilation connect a hose or p...

Page 12: ...warning Dennison 8E 2 Gauge press 2 dia 0 30 3 Tag GlvSt wire speed 4 Bush pipe 3 4 14 NPTE X 5 Valve transducer 1 4 NPTE X 6 Flange cover 7 Gasket 8 Victaulic coupling 9 Sealing cap Model YK Chillers...

Page 13: ...e compressor shells and elsewhere on the system Reclaim the refrigerant in the system before any service activities are carried out on the refrigeration system Fully relieve system pressure and then r...

Page 14: ...the cooler using proper gaskets and hardware 5 Install the fill piece or isolation valve between the compressor and the condenser using proper gaskets and hardware 6 Connect the oil line between the c...

Page 15: ...he Variable Speed Drive and remove all packing material Carefully lower the Variable Speed Drive on to the supports on the condenser Fasten the Variable Speed Drive to the condenser and to the motor t...

Page 16: ...itrogen and charge unit with refrigerant Refer to Operations and Maintenance Form 160 76 O1 10 All Units Complete installation and finally level the unit Refer to Installation Manual Form 160 76 N1 Fi...

Page 17: ...ng film Figure 6 Form 3 shipment Q3 Q8 compressors with falling film Note Ring Gaskets NOT used for elastomer lined flange faces at the isolation valve 17 Model YK Chillers Style H Field Reassembly fo...

Page 18: ...orm 7 shipment Q3 Q8 compressors with falling film Note Ring Gaskets NOT used for elastomer lined flange faces at the isolation valve Model YK Chillers Style H Field Reassembly for Form 3 7 9 and 10 S...

Page 19: ...Q3 Q8 compressors Figure 8 System piping Q3 Q8 compressors 19 Model YK Chillers Style H Field Reassembly for Form 3 7 9 and 10 Shipment...

Page 20: ...film Figure 9 Form 3 shipment P8 P9 and H9 compressors with falling film Note Ring Gaskets NOT used for elastomer lined flange faces at the isolation valve Model YK Chillers Style H Field Reassembly...

Page 21: ...7 shipment P8 P9 and H9 compressors with falling film Note Ring Gaskets NOT used for elastomer lined flange faces at the isolation valve 21 Model YK Chillers Style H Field Reassembly for Form 3 7 9 a...

Page 22: ...P8 P9 and H9 compressors Figure 11 System piping P8 P9 and H9 compressors Model YK Chillers Style H Field Reassembly for Form 3 7 9 and 10 Shipment 22...

Page 23: ...essors Figure 12 Form 3 shipment K compressors Note Ring Gaskets NOT used for elastomer lined flange faces at the isolation valve 23 Model YK Chillers Style H Field Reassembly for Form 3 7 9 and 10 Sh...

Page 24: ...Figure 13 Form 7 shipment K compressors Note Ring Gaskets NOT used for elastomer lined flange faces at the isolation valve Model YK Chillers Style H Field Reassembly for Form 3 7 9 and 10 Shipment 24...

Page 25: ...Figure 14 System piping K compressors 25 Model YK Chillers Style H Field Reassembly for Form 3 7 9 and 10 Shipment...

Page 26: ...1186 Q6 2162 980 229 104 2616 1186 Q7 2075 941 229 104 2524 1145 Q8 1974 895 229 104 2418 1097 P8 2776 1259 239 108 3281 1488 P9 2897 1314 239 108 3408 1546 K1 4271 1937 360 163 4989 2262 K2 4416 200...

Page 27: ...25 1102 ES 2425 1102 5EM 2469 1122 ET 2469 1122 5EN 2491 1132 EU 2491 1132 5EO 2535 1152 EV 2535 1152 5EP 4630 2105 EW 4630 2105 5EQ 4630 2105 EX 4630 2105 5ER 4741 2155 EY 4741 2155 5ES 5072 2305 EZ...

Page 28: ...4 3506 DJ 10531 4787 DK 10531 4787 DL 10531 4787 Table 4 50 Hz Medium voltage 3000 3300 4000 motor weights Code Weight lb Weight kg 5CT 7420 3373 5CU 7420 3373 5CV 7420 3373 5CW 7714 3506 5CX 7714 350...

Page 29: ...90RKFT 46 1 582 718 1 902 863 VSD882RKFT 40 1 730 785 1 900 862 VSD1055RKFT 46 1 730 785 1 900 862 LVD0270GXN01KC30B04LZ 40A 683 310 963 437 LVD0270GXN01KC30B04LZ 42A 683 310 963 437 LVD0351GXN01KC30B...

Page 30: ...1 900 862 LVD0292GXN01KC30B04LZ 50A 683 310 963 437 LVD0292GXN01KC30B04LZ 68A 683 310 963 437 LVD0419GXN01KC30B04LZ 50A 992 450 1 200 544 LVD0419GXN01KC30B04LZ 68A 992 450 1 200 544 LVD0658WXI22KC30B1...

Page 31: ...Q7 Q8 15487 7025 17988 8159 927 420 E E Q5 Q6 Q7 Q8 16448 7461 19222 8719 1020 463 F D Q5 Q6 Q7 Q8 16440 7457 19171 8696 980 445 F F Q5 Q6 Q7 Q8 17387 7887 20431 9268 1080 490 G E Q5 Q6 Q7 Q8 P8 P9 21...

Page 32: ...5 Q6 Q7 Q8 1989 902 941 427 1709 775 2691 1221 1635 742 2346 1064 K P8 P9 H9 K1 2332 1058 1148 521 3006 1090 3299 1496 2089 948 3149 1428 L H9 K1 2332 1058 1148 521 3006 1090 3299 1496 2089 948 3349 1...

Page 33: ...1322 600 2004 909 1198 543 1835 832 K H9 K1 1912 867 940 426 2686 1218 2711 1230 1712 777 1906 865 L H9 K1 1912 867 940 426 2711 1230 2711 1230 1712 777 1912 867 K K1 K2 1912 867 940 426 2686 1218 271...

Page 34: ...ers mm Weight Pounds lb 0 4536 Kilograms kg Velocity Feet second fps 0 3048 Meters second m s Feet of water ft 2 989 Kilopascals kPa Pressure drop Pounds square inch psi 6 895 Kilopascals kPa Temperat...

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