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406905-UIM-C-1009

2

Johnson Controls Unitary Products

LIMITATIONS

The unit should be installed in accordance with all National, State and
Local Safety Codes and the limitations listed below:

1.

Limitations for the indoor unit, coil, and appropriate accessories
must also be observed.

2.

The outdoor unit must not be installed with any duct work in the air
stream. The outdoor fan is the propeller type and is not designed
to operate against any additional external static pressure.

3.

The maximum and minimum conditions for operation must be
observed to ensure a system that will give maximum performance
with minimum service.

4.

The unit should not be operated at outdoor temperatures below
50° F without an approved low ambient operation accessory kit
installed.

5.

The maximum allowable line length for this product is 200 feet.

SECTION III: UNIT INSTALLATION

LOCATION

Before starting the installation, select and check the suitability of the
location for both the indoor and outdoor unit. Observe all limitations and
clearance requirements.

The outdoor unit must have sufficient clearance for air entrance to the
condenser coil, air discharge, and service access. See Figure 1.

If the unit is to be installed on a hot sun exposed roof or a black-topped
ground area, the unit should be raised sufficiently above the roof or
ground to avoid taking the accumulated layer of hot air into the outdoor
unit.

Provide an adequate structural support.

ADD-ON REPLACEMENT/RETROFIT

When this unit is being used as a replacement for an R-22 unit, it is
required that the outdoor unit, indoor coil, and metering device all be
replaced. The following steps should be performed in order to insure
proper system operation and performance. Line-set change out is also
recommended. 

1.

Change-out of the indoor coil to an approved R-410A coil/ con-
densing unit combination with the appropriate metering device.

2.

Change-out of the line-set when replacing an R-22 unit with an
R410-A unit is highly recommended to reduce cross-contamina-
tion of oils and refrigerants. 

3.

If change-out of the line set is not practical, then the following pre-
cautions should be taken.

Inspect the line set for kinks, sharp bends, or other restrictions,
and for corrosion.

Determine if there are any low spots which might be serving as oil
traps. 

Flush the line set with a commercially available flush kit to
remove as much of the existing oil and contaminants as possible. 

Install a suction line filter-drier to trap any remaining contami-
nants, and remove after 50 hours of operation. 

4.

If the outdoor unit is being replaced due to a compressor burnout,
then installation of a 100% activated alumina suction-line filter
drier in the suction-line is required, in addition to the factory
installed liquid-line drier. Operate the system for 10 hours. Monitor
the suction drier pressure drop. If the pressure drop exceeds 3
psig, replace both the suction-line and liquid-line driers. After a
total of 10 hours run time where the suction-line pressure drop has
not exceeded 3 psig, replace the liquid line drier, and remove the
suction-line drier. Never leave a suction-line drier in the system
longer than 50 hours of run time.

TABLE 1: 

Application Limitations

Ambient Air Temperature 

on Outdoor Coil

Air Temperature on

Indoor Coil

Min. DB

Max. DB

Min. WB

Max. WB

50 °F

115 °F

57 °F

72 °F

For multiple unit installations, units must be spaced a minimum of
18 inches apart (coil face to coil face).

NOTICE

 FIGURE 1:  

Typical Installation

THERMOSTAT

SEAL OPENING(S) WITH
PERMAGUM OR EQUIVALENT

TO INDOOR COIL

TO FURNACE OR
AIR HANDLER
TERMINAL BLOCK

NEC CLASS 2 WIRING

NEC CLASS 1 WIRING

ALL OUTDOOR WIRING
MUST BE WEATHERPROOF.

CONTROL
ACCESS
PANEL

WEATHERPROOF
DISCONNECT
SWITCH

MINIMUM 18” SERVICE
ACCESS CLEARANCE
ON ONE SIDE

6” CLEARANCE
AROUND PERIMETER

NOTE:

Summary of Contents for YCHD Series

Page 1: ...dous situation which if not avoided could result in death or serious injury CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It is also used to alert against unsafe practices and hazards involving only property dam age INSPECTION As soon as a unit is received it should be inspected for possible dam age during transit If damage is evide...

Page 2: ...approved R 410A coil con densing unit combination with the appropriate metering device 2 Change out of the line set when replacing an R 22 unit with an R410 A unit is highly recommended to reduce cross contamina tion of oils and refrigerants 3 If change out of the line set is not practical then the following pre cautions should be taken Inspect the line set for kinks sharp bends or other restricti...

Page 3: ...ubing Use clean hard drawn copper tubing where no appreciable amount of bending around obstruction is necessary If soft copper must be used care must be taken to avoid sharp bends which may cause a restriction 2 The lines should be installed so that they will not obstruct service access to the coil air handling system or filter 3 Care must also be taken to isolate the refrigerant lines to minimize...

Page 4: ...rom the vapor service port connection After this con nection has cooled remove the nitrogen source from the liquid fit ting service port 7 Replace the Schrader core in the liquid and vapor valves 8 Go to SECTION IV or SECTION V for orifice or TXV installation depending on application 9 Leak test all refrigerant piping connections including the service port flare caps to be sure they are leak tight...

Page 5: ...ture Cover completely to insulate from air stream SECTION V EVACUATION It will be necessary to evacuate the system to 500 microns or less If a leak is suspected leak test with dry nitrogen to locate the leak Repair the leak and test again To verify that the system has no leaks simply close the valve to the vac uum pump suction to isolate the pump and hold the system under vac uum Watch the micron ...

Page 6: ...unit service access panel FIELD CONNECTIONS POWER WIRING 1 Install the proper size weatherproof disconnect switch outdoors and within sight of the unit 2 Remove the screw from the field wiring access cover on the ser vice valve end of the unit Slide the cover down and remove from unit 3 Run power wiring from the disconnect switch to the unit 4 Route wires from disconnect through power wiring openi...

Page 7: ...ine set applications or in areas of known low voltage prob lems To eliminate erratic operation seal the hole in the wall at the ther mostat with permagum or equivalent to prevent air drafts affecting the operation of in the thermostat NOTICE NOTICE FIGURE 6 Typical Field Wiring Air Handler Electrical Heat Single Phase ALL FIELD WIRING TO BE IN ACCORDANCE WITH ELECTRIC CODE NEC AND OR LOCAL CODES P...

Page 8: ... electric heat on thermostat is not necessary MA SHP AHP ID MODELS Other Part Numbers SAP Legacy 265902 031 09167 2 Part Numbers SAP Legacy 159480 031 09156 1 COM 24 Volt Common R 24 Volt Hot W2 Second Stage Heat O Reversing Valve Energized in Cool X L Malfunction Light HUM Humidity Switch Open on Humidity Rise PSC AIR HANDLER CONTROL G Fan PSC AIR HANDLER 1 EAC 24 VAC out Electronic Air Cleaner H...

Page 9: ... Y1 Single Stage Compressor Y Y2 Second or Full Stage Compressor W1 First Stage Heat Y Full Stage Compressor G Fan BP11C50124 BN11C01124 DP11C40124 DN11C00124 THERMOSTAT RH 24 Volt Hot Heat XFMR RC 24 Volt Hot Cool XFMR W Full Stage Heat Selection of GAS ELEC switch on thermostat is not necessary C 24 Volt Common Y Full Stage Compressor G Fan BN11C00124 THERMOSTAT RH 24 Volt Hot Heat XFMR RC 24 Vo...

Page 10: ...ull Stage Heat Clipping Jumper W914 for electric heat on thermostat is not necessary 24VAC Humidifier Optional C 24 Volt Common Y Compressor SINGLE STAGE AIR CONDITIONER Y Compressor Contactor SINGLE STAGE AIR CONDITIONER SINGLE STAGE AIR CONDITIONER G8C L Y M 8S G 9F G 8 9 S ID MODELS G T GLS TG 8 9 S LF8 GF 8 9 C 24 Volt Common R 24 Volt Hot W Full Stage Heat SINGLE STAGE PSC FURNACE G Fan SINGL...

Page 11: ...ermostat is not necessary C 24 Volt Common Y Full Stage Compressor G Fan BN11C00124 THERMOSTAT RH 24 Volt Hot Heat XFMR RC 24 Volt Hot Cool XFMR W Full Stage Heat Thermostat Installer Setup 1 System Type must be set to 0 C 24 Volt Common Thermostat Installer Setup 15 Compressor Protection must be set to 5 External Humidistat Optional Open on Humidity Rise G8C L Y M 8S G 9F G 8 9 S ID MODELS G T GL...

Page 12: ...s MAINTENANCE 1 Dirt should not be allowed to accumulate on the outdoor coils or other parts in the air circuit Clean as often as necessary to keep the unit clean Use a brush vacuum cleaner attachment or other suitable means 2 The outdoor fan motor is permanently lubricated and does not require periodic oiling 3 If the coil needs to be cleaned use clean water to wash dust dirt and debris from outd...

Page 13: ...406905 UIM C 1009 Johnson Controls Unitary Products 13 SECTION IX WIRING DIAGRAM FIGURE 12 Wiring Diagram Single Phase 400975 ...

Page 14: ...406905 UIM C 1009 14 Johnson Controls Unitary Products FIGURE 13 Wiring Diagram Three Phase ...

Page 15: ...406905 UIM C 1009 Johnson Controls Unitary Products 15 NOTES ...

Page 16: ...nge without notice Published in U S A 406905 UIM C 1009 Copyright 2009 by Johnson Controls Inc All rights reserved Supersedes 406905 UIM B 1008 Johnson Controls Unitary Products 5005 York Drive Norman OK 73069 NOTES ...

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