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Normally,  the  thermal  expansion  valve  need  not  be 

adjusted in the field. If however, adjustment needs to 

be made, the expansion valve adjusting screw should 

be turned not more than one turn at a time, allowing 

sufficient  time  (approximately  15  minutes)  between 

adjustments for the system and the thermal expansion 

valve to respond and settle out. Assure that superheat is 

set between 10 - 12°F (6 - 7°C).

  1.  Record the motor gas temperature, economizer 

pressure,  economizer  pressure  converted  to 

temperature, and economizer superheat below:

SYS 1

SYS 2

SYS 3

SYS 4

Economizer Gas 

Temp  =

PSIG (kPa)

Economizer 

Press  =

°F

(°C)

Temp  =

°F

(°C)

Superheat  =

°F

(°C)

This superheat should only be checked 

in  an  ambient  above  90°F  (32°C). 

Otherwise, mid-range adjustment (fac-

tory setting) is acceptable.  Below 90ºF 

(32ºC) ambient, the economizer will 

not provide additional subcooling.

LEAk CHECkIng

  1.  Leak check compressors, fittings, and piping to 

assure no leaks.

If the unit is functioning satisfactorily during the initial 

operating period, no safeties trip and the compressors 

load and unload to control water temperature, the chiller 

is ready to be placed into operation.

©2009 Johnson Controls, Inc. 

P.O. Box 423, Milwaukee, WI 53203

www.johnsoncontrols.com

Printed in USA 201.19-CL2 (309)

New Release

Summary of Contents for YCAS0250-0440 60 HZ

Page 1: ...ating charge Reference the Technical Data Section in the IOM Valves Open each compressor suction economizer and dis charge valve fully counter clockwise then close one turn of the stem to ensure opera...

Page 2: ...above 96 F 36 C the compressor heaters must be on for at least 8 hours before start up to ensure all refrigerant liquid is driven out of the compressor If the ambient temperature is below 86 F 30 C th...

Page 3: ...osition Start up Remove the locking device from the unit Auto OFF switch which prevents unauthorized starting of the unit before commissioning Press the Status key then turn the unit switch to the 1 p...

Page 4: ...ine temperature on the copper line beside the main liquid line service valve Measure liquid pressure at the liquid line service valve Sub cooling should be 12 F to 15 F 6 7 C to 8 3 C No bubbles shoul...

Page 5: ...l level should always be maintained running or not above the bottom of the lower sight glass and below the top of the upper sight glass If it is necessary to add oil connect a YORK oil pump to the cha...

Page 6: ...or Current Averaging Start Up Disabled 6 Heat Recovery Disabled Do Not Use 7 Expansion Valve Thermostatic Expansion Valve Electronic 8 Spare Spare Expansion valve electronic should always be selected...

Page 7: ...discharge condensing pressure can be found in the refriger ant temperature pressure chart use entering air temperature 30 F 17 C for normal condens ing temperature b The temperature of the liquid refr...

Page 8: ...superheat setting for a system is 10 12 F 6 7 C The superheat is calculated as the difference between the actual temperature of the returned refrigerant gas in the suction line entering the compresso...

Page 9: ...ow SYS 1 SYS 2 SYS 3 SYS 4 Economizer Gas Temp PSIG kPa Economizer Press F C Temp F C Superheat F C This superheat should only be checked in an ambient above 90 F 32 C Otherwise mid range adjustment f...

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