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21

5-Speed ECM Constant Torque Motors

The 5-Speed ECM is a ‘Constant Torque’ ECM motor and delivers 
air flow similar to a PSC but operates as efficiently as an ECM Motor. 
Because it’s an ECM Motor, the 5-Speed ECM can ramp slowly up or 
down like the ECM motor. There are 5 possible speed taps available 
on the 5-Speed ECM motor with #1 being the lowest airflow and #5 
being the highest airflow. These speed selections are preset at the 
time of manufacture and are easily changed in the field if necessary. 

If more than one tap are energized at the same time, built in logic 
gives precedence to the highest tap number and allows air flow to 
change with G, Y1, Y2 and W signals or with Fan, CC, CC2, and 
E1 output signals. Each of those 5 speeds has a specific ‘Torque’ 
value programmed into the motor for each speed selection. As 
static pressure increases, airflow decreases resulting in less 
torque on the rotor. The motor responds only to changes in torque 
and adjusts its speed accordingly.

The 5-Speed ECM motor is powered by line voltage but the motor 
speed is energized by 24 VAC.

5-Speed ECM Benefits:

 - 

High 

efficiency

 - 

Soft 

start

  -  5 speeds with up to 4 speeds on-line
  -  Built in logic allows air flow to change with G, Y1, Y2

and W signals

  -  Super efficient low airflow continuous blower setting (G)

Single Speed Unit with 5-Speed ECM Motor

Model

Motor 

Speed

Motor 

Tap

T’stat 

Cnct.

Blower 

Size

Motor 

HP

Airflow (cfm) at External Static Pressure (in. wg)

0

0.05

0.10

0.15

0.20

0.25

0.30

0.35

0.40

0.45

0.50

0.60

0.70

0.80

0.90

1.00

022

High

5

W

9 x 7

1/2

980

960

940

930

920

905

890

875

860

840

820

800

745

-

-

-

Med High

4

Y1

890

878

865

845

825

813

800

785

770

753

735

710

665

-

-

-

Med

3

830

815

800

788

775

755

735

723

710

690

670

640

600

-

-

-

Med Low

2

G

780

760

740

703

665

653

640

620

600

585

570

-

-

-

-

-

Low

1

625

593

560

535

510

495

480

455

430

410

390

-

-

-

-

-

030

High

5

9 x 7

1/2

1407 1381 1354 1327 1300 1267 1233 1201 1168 1131 1094 1009

-

-

-

-

Med High

4

W

1146 1134 1122

1111 1099 1085 1071 1062 1052 1042 1031

966

-

-

-

-

Med

3

Y1

1023 1012 1001

985

969

959

949

937

925

913

901

-

-

-

-

-

Med Low

2

978

962

946

934

922

907

891

882

872

858

843

-

-

-

-

-

Low

1

G

795

777

759

748

737

718

698

686

673

650

626

-

-

-

-

-

036

High

5

W

11 x 10

1/2

1530 1503 1476 1453 1429 1413 1397 1376 1355 1342 1329 1276 1231 1173

-

-

Med High

4

Y1

1413 1388 1363 1342 1321 1303 1285 1263 1240 1226 1212 1173 1016

946

-

-

Med

3

1355 1325 1294 1276 1258 1235 1212 1188 1164 1144 1123

982

909

883

-

-

Med Low

2

1336 1299 1261 1242 1222 1202 1181 1157 1132

1111 1090

937

874

830

-

-

Low

1

G

1243 1182 1121 1061 1000

964

928

856

784

744

703

647

592

-

-

042

High

5

11 x 10

1

1934 1910 1886 1871 1855 1827 1799 1780 1760 1747 1734 1700 1659 1617

-

-

Med High

4

W

1799 1783 1767 1744 1720 1693 1666 1649 1631 1617 1603 1560 1530 1492

-

-

Med

3

1694 1680 1666 1642 1617 1592 1567 1552 1537 1519 1500 1453 1421 1372

-

-

Med Low

2

Y1

1575 1560 1540 1520 1502 1487 1471 1448 1424 1409 1393 1351 1308 1266

-

-

Low

1

G

1454 1406 1358 1333 1308 1285 1261 1239 1217 1198 1179 1072 1002

988

-

-

048

High

5

11 x 10

1

1934 1910 1886 1871 1855 1827 1799 1780 1760 1747 1734 1700 1659 1617

-

-

Med High

4

W

1799 1783 1767 1744 1720 1693 1666 1649 1631 1617 1603 1560 1530 1492

-

-

Med

3

Y1

1694 1680 1666 1642 1617 1592 1567 1552 1537 1519 1500 1453 1421 1372

-

-

Med Low

2

1575 1560 1540 1520 1502 1487 1471 1448 1424 1409 1393 1351 1308 1266

-

-

Low

1

G

1454 1406 1358 1333 1308 1285 1261 1239 1217 1198 1179 1072 1002

988

-

-

060

High

5

W

11 x 10

1

2245 2230 2214 2194 2173 2155 2136 2120 2103 2087 2070 2032 1998 1957 1910 1825

Med High

4

2092 2073 2054 2035 2015 1995 1975 1958 1940 1922 1904 1880 1843 1806 1767 1728

Med

3

 1951 1931 1910 1889 1868 1850 1831 1812 1793 1774 1755 1722 1688 1654 1612 1562

Med Low

2

Y1

1812 1796 1780 1761 1741 1718 1695 1682 1668 1651 1633 1591 1555 1518 1480 1433

Low

1

G 1682 1661 1640 1616 1591 1573 1555 1533 1510 1495 1480 1441 1400 1351 1316 1263

070

High

5

W

11 x 10

1

2472 2454 2435 2414 2393 2371 2349 2328 2306 2289 2271 2230 2189 2121 2033 1936

Med High

4

Y1

2271 2248 2225 2205 2184 2166 2147 2129 2110 2094 2078 2039 2011 1977 1930 1846

Med

3

2133 2115 2096 2072 2047 2030 2013 1996 1979 1965 1950 1909 1873 1837 1793 1748

Med Low

2

2008 1985 1962 1939 1915 1898 1880 1862 1843 1828 1812 1774 1742 1703 1669 1635

Low

1

G

1806 1784 1761 1742 1722 1696 1669 1656 1642 1625 1607 1564 1527 1490 1443 1404

Factory speed settings are in Bold

Air flow values are with dry coil and standard filter
For wet coil performance first calculate the face velocity of the air coil (Face Velocity [fpm] = Airflow [cfm] / Face Area [sq ft]).  
Then for velocities of 200 fpm reduce the static capability by 0.03 in. wg, 300 fpm by 0.08 in. wg, 400 fpm by 0.12in. wg., and 500 fpm by 0.16 in. wg.
Highest setting is for auxiliary heat (W) and lowest setting is for constant blower (G).  The “Y1” and “Y2” settings must be between the
“G” and “W” settings.
The gray wire is not factory wired to the motor and is tied to the wire harness.  This wire can be field connected and can be used with 3HT/2CL 
thermostats or IntelliZone2 to deliver the required air flow for the Y2 signal.

6/14/12

Blower Performance Data cont.

AFFINITY & AFFINITY ADVANCED SINGLE & DUAL CAPACITY SERIES INSTALLATION MANUAL

Summary of Contents for YAFS018

Page 1: ...INAL TONS Due to continuous product improvement specifications are subject to change without notice Visit us on the web at www york geothermal com Additional rating information can found at www ahridi...

Page 2: ......

Page 3: ...ical Data 17 Blower Performance Data 19 Dimensional Data 24 Physical Data 28 The Aurora Control System 30 Reference Calculations and Legend 39 Wiring Schematics 40 Unit Startup 48 Operating Parameters...

Page 4: ...d ECM 4 5 Speed ECM Rev 04 27 2021 Notes 1 IntelliStart available 026 072 2 Symphony AWL not available YAF T 038 T L 1 4 1 C A 0 A 1 3 4 4 6 8 9 10 11 12 13 14 15 16 17 Model YAF Affinity Forced Air S...

Page 5: ...or service personnel to perform maintenance or repair Provide sufficient room to make water electrical and duct connection s If the unit is located in a confined space such as a closet provisions must...

Page 6: ...tion could loosen a single nut To allow filter access one bracket on the filter side should be installed 180 from the position shown in Figure 3 The unit should be pitched approximately 1 4 inch towar...

Page 7: ...8 24 1 29 3 cm 209 3 70 6 61 2 74 4 072 in 99S500A03 82 4 27 8 24 1 29 3 cm 209 3 70 6 61 2 74 4 2 8 12 Weight Distribution Model Vertical Weight Horizontal Weight Horizontal Weight Distribution Front...

Page 8: ...maintaining the brass connector in the desired direction Tighten the connectors by hand then gently snug the fitting with pliers to provide a leak proof joint When connecting to an open loop ground wa...

Page 9: ...Threshold Velocity Fresh Water 6 ft sec 6 ft sec 6 ft sec NOTES Grains ppm divided by 17 mg L is equivalent to ppm 2 22 12 The heat exchangers and water lines in the units are copper or cupronickel t...

Page 10: ...rple Hot Water Limit Switch 130 F Blue 1 2 3 Cabinet HW Switch Field Supplied Relay for Heat Pump 1 Field Supplied Relay for Heat Pump 2 Heat Pump 1 Contactor Coil Heat Pump 2 Contactor Coil Field Sup...

Page 11: ...mmended to eliminate water hammer Figure 10 Open System Groundwater Application Open Loop Ground Water Systems Flexible Duct Collar Vibration Absorbing Pad P T Plugs Drain Desuperheater Connections Au...

Page 12: ...l units with hot water generators contain an internal circulator and fittings A water softener is recommended with hard water greater than 10 grains or 170 total hardness NOTES 1 Using a preheat tank...

Page 13: ...open until water dribbles out then replace Allow the pump to run for at least five minutes to ensure that water has filled the circulator properly Be sure the switch for the hot water generator pump s...

Page 14: ...electronic air cleaners humidifiers etc This relay contact should be used only with 24 volt signals and not line voltage power The relay has both normally open and normally closed contacts and can ope...

Page 15: ...r 4 or 5 counductor for communicating thermostats 20 AWG minimum wire Strip the wires back 1 4 inch longer strip lengths may cause shorts and insert the thermostat wires into the connector as shown Ti...

Page 16: ...3 3 60 0 60 60 60 60 60 60 L3 L4 34 7 40 0 43 3 50 0 45 50 45 50 40 50 All heaters rated single phase 60 cycle and include unit blower load All fuses type D time delay or HACR circuit breaker in USA S...

Page 17: ...87 253 26 0 16 6 79 0 28 0 0 4 5 4 7 6 30 0 34 2 50 048 208 230 60 1 187 253 31 0 19 8 109 0 38 0 0 4 5 4 7 6 33 2 38 2 50 060 208 230 60 1 187 253 41 2 26 4 134 0 47 0 0 4 5 4 7 6 39 8 46 4 70 070 20...

Page 18: ...optional 1 hp variable speed ECM motor With optional IntelliStart Rated voltage of 208 230 60 1 All fuses Class RK 5 HACR circuit breaker in USA only Dual Capacity Unit with 5 Speed ECM Motor Model Ra...

Page 19: ...iary heat package G may be located anywhere within the airflow table Cfm is controlled within 5 up to the maximum ESP Max ESP includes allowance for wet coil and standard filter 6 8 12 Dual Capacity U...

Page 20: ...y at the Aurora ABC board which utilizes the push button SW1 on the ABC board This procedure is outlined in the ECM Configuration Mode portion of the Aurora Base Control System section The Aux cannot...

Page 21: ...830 Low 1 G 1243 1182 1121 1061 1000 964 928 856 784 744 703 647 592 042 High 5 11 x 10 1 1934 1910 1886 1871 1855 1827 1799 1780 1760 1747 1734 1700 1659 1617 Med High 4 W 1799 1783 1767 1744 1720 16...

Page 22: ...gh 4 1799 1783 1767 1744 1720 1693 1666 1649 1631 1617 1603 1560 1530 1492 Med 3 Y2 1694 1680 1666 1642 1617 1592 1567 1552 1537 1519 1500 1453 1421 1372 Med Low 2 Y1 1575 1560 1540 1520 1502 1487 147...

Page 23: ...2255 2215 2180 2140 2095 2045 1945 1835 1715 1510 1330 M 2265 2235 2205 2175 2145 2110 2070 2035 2000 1960 1915 1825 1730 1605 1440 1260 L 2075 2050 2020 1995 1965 1940 1915 1885 1850 1820 1785 1720 1...

Page 24: ...9 10 6 1 in Swivel 1 2 in Female 9 5 12 1 14 3 6 9 1 1 18 0 18 0 3 8 1 7 28 1 26 0 1 7 cm 65 0 80 3 128 0 5 8 18 5 40 4 48 0 26 9 24 1 30 7 36 3 17 5 2 8 45 7 45 7 9 7 4 3 71 4 66 0 4 3 042 049 in 25...

Page 25: ...Swivel 1 2 in Female 48 9 50 8 52 2 9 1 4 8 13 4 13 6 1 5 1 8 28 1 34 0 5 6 cm 64 8 80 0 158 8 110 2 122 9 144 8 152 4 9 1 124 2 129 0 132 6 23 1 12 2 34 0 34 5 3 8 4 6 71 4 86 4 14 2 Condensate is 3...

Page 26: ...3 15 9 18 9 10 6 1 Swivel 1 2 female 9 5 12 1 14 3 13 3 13 6 43 4 9 1 8 1 1 7 28 1 34 0 1 7 cm 65 0 80 3 148 3 5 8 18 5 40 4 48 0 26 9 24 1 30 7 36 3 33 8 34 5 110 2 23 1 20 6 4 3 71 4 86 4 4 3 Conden...

Page 27: ...8 26 7 23 9 14 7 7 1 77 5 42 9 3 3 036 038 in 25 6 72 0 21 3 2 3 7 3 15 9 18 9 0 8 1 in Swivel 1 2 in Female 9 5 12 1 14 3 SEE CHART 13 6 13 2 SEE CHART 2 8 35 5 18 9 1 3 cm 65 0 182 9 54 1 5 8 18 5 4...

Page 28: ...n mm n a 1 2 12 7 1 2 12 7 1 2 12 7 1 2 12 7 1 2 12 7 1 2 12 7 1 2 12 7 1 2 12 7 Coax Piping Water Volume gal l 0 35 1 3 0 40 1 5 0 7 2 6 1 0 3 8 1 3 4 9 1 3 4 9 1 6 6 1 1 6 6 1 2 3 8 7 Vertical Air C...

Page 29: ...le Sweat I D in mm 1 2 12 7 1 2 12 7 1 2 12 7 1 2 12 7 1 2 12 7 Coax Piping Water Volume gal l 0 7 2 6 1 3 4 9 1 6 6 1 1 6 6 1 2 3 8 7 Vertical Air Coil Dimensions H x W in mm 24 x 20 610 x 542 28 x 2...

Page 30: ...TStat inputs IntelliZone2 communicates to the heat pump via the AXB board With Optional AXB kit and IntelliZone2 Optional IntelliZone2 IntelliZone2 24V Compatibility Communicates to the heat pump via...

Page 31: ...t Elite Stat with full English fault codes and alerts communicating thermostat Monochrome thermostat allows instantaneous energy measurement only Optional Optional TPCC32U01YRK Color Touchscreen Commu...

Page 32: ...nd off Additionally when entering test mode LED1 red will flash the last lockout one time Test mode will automatically time out after 30 minutes Test mode can be exited by pressing and holding the SW1...

Page 33: ...The Alarm output ALM and Lockout output L will be turned on The fault type identification display LED1 Red shall flash the fault code To reset lockout conditions with SW2 8 On thermostat inputs Y1 Y2...

Page 34: ...If there are no other commands from the thermostat the ECM will run on G speed until the G command is removed Regardless of blower input G from the thermostat the blower will remain on for 30 seconds...

Page 35: ...h not required for ECM airflow settings The AID Tool simply plugs into the exterior of the cabinet in the AID Tool port ABC Control Board Layout Aurora Base Control LED Displays These three LEDs displ...

Page 36: ...hen the DHW limit is reached and when conditions are not favorable for water heating Error code 15 will also be displayed on the AID Tool in the fault screen This flash code is a noncritical alert and...

Page 37: ...sensor Smoke CO Alarm Fault no lockout info only Switch output from Smoke CO sensor Dirty Filter Alarm no lockout info only Output from dirty filter sensor Monitoring Sensor Kits Energy Monitoring St...

Page 38: ...LED LED2 Yellow Description of Operation Configuration LED Yellow No Software Overwritten ECM Setting DIP Switch Overwritten Slow Flash ECM Configuration Mode Fast Flash Reset Configuration Mode OFF...

Page 39: ...nheit dry bulb wet bulb HC air heating capacity MBtu h TC total cooling capacity MBtu h SC sensible cooling capacity MBtu h kW total power unit input kilowatts HR total heat of rejection MBtu h HE tot...

Page 40: ...t Output Future Use Smart Grid Home Automation Dehumidification Output Analog Output 0 10VDC NOTE 5 NOTE 6 P8 MOTOR P6 RS485 P7 ZONE P9 ABC STEPPER ANA ACC2 DH DIV NO COM K6 NO COM K5 C R L1 L1 L2 L2...

Page 41: ...rce power is required 3 When Auxiliary Heat is installed the BLK WHT wire from CC L1 to PB2 2 and the GRY WHT wire from CC L2 to PB2 1 must be removed located in the heat pump control box 1 Use copper...

Page 42: ...Under Voltage Shutdown Flash Code 8 Future Use Flash Code 3 Future Use Flash Code 4 Load Shed Flash Code 5 OFF Input Fault Lockout Flash Code 1 Freeze Detection FP1 Flash Code 5 Flash Code 2 Low Pres...

Page 43: ...arness will then be connected to the auxiliary heat unit The auxiliary heat unit will then power the blower Refer to EAS EAM EAL Auxiliary Heat kit installation instructions 1 Switch blue and red wire...

Page 44: ...utput Analog Output 0 10VDC Future Use Home Automation Smart Grid NOTE 7 NOTE 8 P8 MOTOR P6 RS485 P7 ZONE P9 ABC STEPPER ANA ACC2 DH DIV NO COM K6 NO COM K5 C R L1 L1 L2 L2 P12 P10 P5 P11 C R C R C R...

Page 45: ...ory Installed and are Required for auxiliary heat operation 1 Use copper or aluminum conductors 2 When Auxiliary Heat is installed the BLK WHT wire from CC L1 to PB2 2 and the GRY WHT wire from CC L2...

Page 46: ...Code 5 Flash Code 2 Low Pressure Lockout Flash Code 3 Freeze Detection FP2 Flash Code 4 High Pressure Lockout Dehumidification Mode Flash Code 2 DIP Switch Overide Slow Flash Status LED LED 3 Green N...

Page 47: ...G G Y R SW1 Test FP1 15oF 30oF JW2 Alarm P11 P5 P2 P1 P8 P7 P9 P6 P3 SW2 P13 P4 FP2 15oF 30oF RV B O ACC Dip 4 ACC Dip 5 CC Dual Single L Pulse Continuous Reheat Normal Factory Use Field Connections...

Page 48: ...lenoid see Open Loop Groundwater Systems section T Black FP2 Black CFM P13 P4 SW1 P5 JW2 P9 LO O B Y2 W DH P8 P7 RS485 NET RS485 NET P6 RS485 EXP P3 SW2 On Future Use L Output Type CC Dual Single Acc...

Page 49: ...P Switch Overide Slow Flash Fault LED LED1 Red Normal Mode Input Fault Lockout High Pressure Lockout Low Pressure Lockout Future Use Freeze Detection FP1 Reserved Condensate Overflow Lockout Over Unde...

Page 50: ...Internal Hot Water Generation Pump 1 5A 5A DHW Pump Purple Hot Water Limit Switch 130 F Blue 1 2 3 Blue Traditional Thermostat Communicating Thermostat AID Tool Water Solenoid see Open Loop Groundwat...

Page 51: ...re Overide OFF DIP Switch Overide Slow Flash Fault LED LED1 Red Normal Mode Input Fault Lockout High Pressure Lockout Low Pressure Lockout Future Use Freeze Detection FP1 Reserved Condensate Overflow...

Page 52: ...anced controls Confirm IntelliZone2 if installed is added and communicating Set Zoning system to off mode 2 Aurora Setup Screen a ECM Setup for Heating Airflow select G low high and aux blower speeds...

Page 53: ...ntaneous information only ii TPCM32U04AYRK Communicating Thermostat B W instantaneous information only iii TPCC32U01YRK Color Touchscreen Thermostat Both Instantaneously and historical 13 months Refri...

Page 54: ...e unit in the cooling mode Cooling setpoint must be set below room temperature 3 First stage cooling will energize after a time delay 4 Be sure that the compressor and water control valve or loop pump...

Page 55: ...B 67 F WB Heating performance based on entering air temperature of 70 F DB 2 15 12 Second Stage Operation Entering Water Temp F Water Flow gpm ton Cooling No Hot Water Generation Suction Pressure psig...

Page 56: ...Drop psi 30 F 50 F 70 F 90 F 110 F 026 full load 4 1 4 1 3 1 2 1 1 1 0 6 2 8 2 6 2 4 2 3 2 1 8 4 7 4 4 4 1 3 8 3 5 10 7 0 6 6 6 2 5 8 5 3 026 part load 3 0 8 0 7 0 7 0 7 0 6 5 2 0 1 8 1 7 1 6 1 5 7 3...

Page 57: ...lves Low High Low High Normal High Low Low TXV Bulb Loss of Charge Low Low Low High High Low Low Scaled Coaxial Heat Exchanger Heating Low Low Low Normal Low High Low Low Scaled Coaxial Heat Exchanger...

Page 58: ...2 0 53 1 68 7 83 7 89 6 90 6 85 2 15 0 42 1 56 8 71 6 85 0 80 8 90 0 91 0 85 4 81 9 18 0 42 6 57 9 73 9 88 6 81 4 90 6 91 6 85 9 82 2 Note operation not recommended in shaded areas 11 26 2014 Single S...

Page 59: ...rcuit Aurora Control System NOTE Refer to the Aurora Base Control Application and Troubleshooting Guide and the Instruction Guide Aurora Interface and Diagnostics AID Tool for additional information T...

Page 60: ...rge Pressure Transducer Air Coil Blower Leaving Air Thermistor Wire Bundle In Blower Compartment Coax Flow Meter Water OUT Water IN Flow Sensor Entering Water Thermistor Leaving Water Thermistor Water...

Page 61: ...sed COAX SOURCE HEA7 1 ANALYSIS EXPANSION VALVE F AIR COIL F COMPRESSOR DISCHARGE SUCTION Subcooling Superheat REVERSING VALVE PSI F SAT F PSI SAT F F F LIQUID LINE Line Voltage Loop Open Unit Amp Dra...

Page 62: ...Total Amps Comp Blower 3 n Amps n Amps Watts m x n x 0 85 o Watts o Watts 7 Capacity HEATING COOLING Cooling Capacity l o x 3 413 p Btu h p Btu h Heating Capacity l o x 3 413 8 Efficiency HEATING COOL...

Page 63: ...ion of the malfunctions and a description of the replacement parts required CAUTION Fin edges are sharp Preventive Maintenance Replacement Procedures Other Maintenance Filters Filters must be clean to...

Page 64: ...4P501A01 24P501A01 24P501A01 24P501A01 24P501A01 Electrical Contactor 13P004A03 13P004A03 13P004A03 13P004A03 13P004A03 13P004A03 13P004A03 13P004A03 13P004A03 Transformer 208 230 60 1 15P501B01 15P50...

Page 65: ...24P501A01 24P501A01 24P501A01 24P501A01 Electrical Contactor 13P004A03 13P004A03 13P004A03 13P004A03 13P004A03 Transformer 208 230 60 1 15P501B01 15P501B01 15P501B01 15P501B01 15P501B01 3 Pole Power...

Page 66: ...66 Notes AFFINITY AFFINITY ADVANCED SINGLE DUAL CAPACITY SERIES INSTALLATION MANUAL...

Page 67: ...CAPACITY SERIES INSTALLATION MANUAL Pages Description Date By 4 Nomenclature Update 27 May 2021 MA All Released Aluminum Air Coil Option 1 Sept 2015 MA All Wiring Schematics Updated Electric Heating U...

Page 68: ...cifications without notice Product Affinity Affinity Advanced Series Type Geothermal Water Source Heat Pump Size 1 1 5 Ton Single Speed 2 6 Ton Dual Capacity Document Type Installation Manual Part Num...

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