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®  

FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE

251933-YTG-J-1009

TECHNICAL GUIDE

Description

YORK

®

 ZF/ZR/XP Series units are convertible single package 

high efficiency rooftops with a common roof curb for the 3, 4 
and 5 Ton sizes. Although the units are primarily designed for 
curb mounting on a roof, they can also be slab-mounted at 
ground level or set on steel beams above a finished roof.

All ZF/ZR/XP Series units are self-contained and assembled on 
rigid full perimeter base rails allowing for overhead rigging. 
Every unit is completely charged, wired, piped and tested at the 
factory to provide a quick and easy field installation.

All models (including those with an economizer) are convertible 
between bottom and horizontal duct connections.

ZF/ZR Series units are available in the following configurations: 
cooling only, cooling with electric heat, and cooling with one or 
two stage gas heat. Electric heaters are available as factory-
installed option or field installed accessory.

XP Series units are available in the following configurations: 
cooling and heating only and cooling and heating with electric 
heat.

Tested in accordance with:

R-410A

ZF / ZR / XP SERIES

3 - 5 TON

60 Hertz

                   

Summary of Contents for XP036

Page 1: ...rails allowing for overhead rigging Every unit is completely charged wired piped and tested at the factory to provide a quick and easy field installation All models including those with an economizer...

Page 2: ...ectric 3 4 PVC female condensate drain Knockout for side control entry GFCI convenience outlet Smoke detector Slide in economizer Economizer hood HACR breaker 20 Gauge aluminized steel tubular heat ex...

Page 3: ...ctor Slide in economizer Economizer hood HACR breaker Belt drive or Direct drive blower High efficiency compressor Highly Efficient Enhanced Copper Tube Enhanced Aluminum Fin OR Micro Channel Aluminum...

Page 4: ...ons 2 3 4 R Options 3 4 S Option 5 T Options 1 5 U Options 1 3 5 V Options 1 4 5 W Options 1 3 4 5 X Options 3 5 Y Options 4 5 Z Options 3 4 5 1 Disconnect 2 Non Pwr d Conv Outlet 3 Smoke Detector S A...

Page 5: ...n ignition failures compressor lockouts and repeated limit switch trips Nuisance Trip Protection and Strikes To prevent nuisance trouble calls the control board uses a three times you re out philosoph...

Page 6: ...ction Electric Heaters Wired for single point power supply These nickel chromium heater elements are provided with limit and automatic reset capability to prevent operation at excessive temperatures F...

Page 7: ...h Honeywell BAS Control The Honeywell W7750C building automation system controller is factory installed Includes air supply sensor return air sensor dirty filter indicator switch and air proving switc...

Page 8: ...tion line with a freezestat and low pressure loss of charge switch The unit control circuit includes a 75 VA transformer a 24 volt circuit breaker and a relay board with a compressor lockout circuit a...

Page 9: ...ing at design conditions Unit Controls a Unit shall be complete with self contained low voltage control circuit protected by a resettable circuit breaker on the 24 volt transformer side b Unit shall i...

Page 10: ...or to economizer operation shall be provided by an integral electronic enthalpy control that feeds input into the basic module The outdoor intake opening shall be covered with a rain hood that matches...

Page 11: ...ered GFI Convenience Outlet BAS Controls Simplicity INTELLI Comfort CPC Johnson Honeywell Novar York Commercial Comfort System YCCS Bas Ready Economizer 2 10 V D C Actuator Without a Controller Hinged...

Page 12: ...3 29 kW 3 10 4 06 kW 3 25 5 4 kW 3 10 17 F capacity rating MBH 19000 27000 34400 System power KW COP 2 60 kW 2 15 3 86 kW 2 06 4 75 kW 2 10 HSPF Btu Watts hr 7 70 7 70 7 70 DIMENSIONS inches Length 8...

Page 13: ...0 12 x 10 Type Centrifugal Centrifugal Centrifugal Motor Sheave 1VL44 1VP56 1VL44 1VP56 1VL44 1VP56 Blower Sheave AK64 AK66 AK56 AK61 AK56 AK56 Belt A37 A39 A36 A38 A36 A38 Motor HP each 1 1 2 1 1 2 1...

Page 14: ...1 60 187 252 125 208 230 3 60 187 252 125 460 3 60 432 504 125 575 3 60 540 630 125 ZF ZR XP048 4 0 208 230 1 60 187 252 125 208 230 3 60 187 252 125 460 3 60 432 504 125 575 3 60 540 630 125 ZR XP060...

Page 15: ...8 32 0 26 3 20 5 43 6 2 4 35 7 30 2 24 6 19 0 67 44 1 2 1 44 1 38 8 33 1 27 3 21 5 40 3 2 4 40 3 37 1 31 6 26 0 20 4 62 37 1 2 1 37 1 37 1 37 1 31 4 25 6 19 8 36 3 2 4 36 3 36 3 36 3 30 7 25 1 19 5 57...

Page 16: ...28 1 3 7 28 1 26 9 22 4 18 0 13 5 62 28 1 3 4 28 1 28 1 28 1 23 6 19 1 14 6 24 7 3 8 24 7 24 7 24 7 21 2 16 7 12 3 57 28 1 3 4 28 1 28 1 28 1 23 6 19 1 14 6 25 5 3 8 25 5 25 5 25 5 21 1 16 6 12 2 1350...

Page 17: ...2 57 5 3 2 45 8 38 5 31 3 24 1 67 57 2 2 8 57 2 51 1 43 6 36 1 28 5 52 5 3 2 52 5 48 4 41 1 33 9 26 7 62 51 4 2 8 51 4 51 4 51 4 43 9 36 4 28 8 46 6 3 2 46 6 46 6 46 6 39 4 32 1 24 9 57 51 7 2 8 51 7...

Page 18: ...9 3 35 6 4 9 35 6 34 3 28 5 22 7 16 9 62 35 8 4 5 35 8 35 8 35 8 29 8 23 9 18 0 32 3 4 9 32 3 32 3 32 3 26 9 21 1 15 3 57 35 8 4 4 35 8 35 8 35 8 29 9 24 0 18 1 32 9 4 9 32 9 32 9 32 9 27 1 21 3 15 5...

Page 19: ...6 72 3 4 3 55 5 47 0 38 5 30 0 67 70 9 3 8 70 9 61 7 53 1 44 6 36 0 66 4 4 3 66 4 59 9 51 4 42 9 34 4 62 63 9 3 7 63 9 63 9 63 9 55 3 46 8 38 2 60 1 4 2 60 1 60 1 60 1 51 6 43 1 34 6 57 62 1 3 7 62 1...

Page 20: ...4 46 2 6 5 46 2 45 3 38 1 30 8 23 5 62 47 8 5 9 47 8 47 8 47 8 40 4 33 0 25 6 44 1 6 5 44 1 44 1 44 1 36 8 29 6 22 3 57 47 9 5 9 47 9 47 9 47 9 40 5 33 1 25 7 44 4 6 5 44 4 44 4 44 4 37 1 29 8 22 6 2...

Page 21: ...36 0 41 3 46 7 KW 3 2 3 2 3 3 3 3 3 4 3 4 3 5 3 5 80 MBH 8 6 14 0 19 4 24 7 30 1 35 5 40 8 46 2 KW 3 7 3 7 3 8 3 8 3 9 3 9 4 0 4 0 1600 55 MBH 13 5 18 9 24 2 29 6 35 0 40 3 45 7 51 1 KW 2 3 2 3 2 4 2...

Page 22: ...nal applications 2 See RPM SELECTION table to determine desired motor sheave setting and to determine the maximum continuous BHP 3 kW BHP x 0 932 4 Field Supplied Drive 0 2 0 4 0 6 0 8 1 0 1 2 1 4 1 6...

Page 23: ...90 1292 403 1254 417 1213 430 MED HI 1437 263 1391 276 1349 290 1308 303 1265 316 1220 329 1173 343 1119 358 1048 374 MED 1293 208 1248 221 1205 234 1160 246 1113 258 1065 272 1001 288 934 303 892 313...

Page 24: ...0 67 967 0 74 1050 0 82 1130 0 91 1207 0 99 1282 1 08 1353 1 18 1422 1 27 1489 1 37 1800 833 0 73 924 0 80 1011 0 87 1094 0 95 1174 1 03 1251 1 12 1326 1 21 1397 1 30 1466 1 40 1533 1 50 2000 881 0 8...

Page 25: ...0 5 XP 1 5 1 73 1VL44 AK56 930 995 1060 1130 1195 1260 2 2 3 1VP56 AK56 1325 1395 1460 1525 1590 1660 Additional Static Resistance Size Tons CFM Cooling Only1 1 Add these values to the available stati...

Page 26: ...elow Size X and Model Y is found 5 1 82 BHP exceeds the maximum continuous BHP rating of the 1 5 HP motor The 2 HP motor is required 6 1478 RPM is within the range of the 2 HP drive 7 Using the 2 HP m...

Page 27: ...0 880 0 848 0 816 0 787 0 757 0 729 0 701 70 1 000 0 964 0 930 0 896 0 864 0 832 0 801 0 772 0 743 0 715 0 688 80 0 982 0 947 0 913 0 880 0 848 0 817 0 787 0 758 0 730 0 702 0 676 90 0 964 0 929 0 897...

Page 28: ...Dia in Bore in Model 036 3 0 1 1 2 1725 0 8 1 15 56 2 8 3 8 7 8 1VL44 6 0 1 AK64 A37 1 1 2 1725 0 8 1 15 56 4 0 5 0 7 8 1VP56 6 2 1 AK66 A39 048 4 0 1 1 2 1725 0 8 1 15 56 2 8 3 8 7 8 1VL44 5 2 1 AK5...

Page 29: ...cy Hz RPM BHP 63 125 250 500 1000 2000 4000 8000 036 3 0 1200 0 2 630 0 41 63 0 82 77 59 50 43 42 40 45 048 4 0 1600 0 2 791 0 54 71 5 95 84 58 54 46 44 45 44 060 5 0 2000 0 2 840 0 67 61 9 84 71 58 5...

Page 30: ...0 0 None 11 4 15 E07 6 8 1 8 5 21 6 25 E10 10 1 1 12 7 26 6 30 E15 13 6 2 17 1 31 8 35 E20 19 5 2 24 5 40 7 45 575 3 60 5 4 38 0 8 5 0 6 2 0 0 0 None 9 2 15 E10 10 6 1 10 6 22 0 25 E15 15 9 1 16 0 28...

Page 31: ...E30 22 2 2 61 6 104 0 110 230 3 60 15 6 110 0 24 4 2 3 5 2 0 0 None 27 0 35 E05 5 3 1 13 3 42 9 50 E07 7 5 1 18 8 49 6 60 E10 10 6 1 26 6 58 9 60 E15 15 9 2 39 9 74 8 80 E20 21 2 2 53 2 90 7 100 E30 2...

Page 32: ...8 2 6 0 0 None 11 4 15 E07 6 8 1 8 5 21 6 25 E10 10 1 1 12 7 26 6 30 E15 13 6 2 17 1 31 8 35 E20 19 5 2 24 5 40 7 45 575 3 60 5 4 38 0 8 5 0 6 2 0 0 0 None 9 2 15 E10 10 6 1 10 6 22 0 25 E15 15 9 1 1...

Page 33: ...74 3 119 0 125 460 3 60 7 7 52 0 12 1 1 3 4 1 0 0 None 15 0 20 E07 6 8 1 8 5 25 2 30 E10 10 1 1 12 7 30 2 35 E15 13 6 2 17 1 35 5 40 E20 19 5 2 24 5 44 3 45 E30 28 8 2 36 1 58 3 60 575 3 60 5 8 38 9 9...

Page 34: ...0 1 22 2 51 4 60 E15 11 9 2 33 0 64 9 70 E20 15 9 2 44 1 78 8 80 230 3 60 12 8 95 0 20 0 1 6 6 0 0 0 None 23 6 30 E05 5 3 1 13 3 39 5 45 E07 7 5 1 18 8 46 2 50 E10 10 6 1 26 6 55 5 60 E15 15 9 2 39 9...

Page 35: ...110 0 24 4 2 3 7 6 0 0 None 29 4 40 E05 4 0 1 11 1 43 3 50 E07 5 6 1 15 5 48 8 60 E10 8 0 1 22 2 57 2 60 E15 11 9 2 33 0 70 7 80 E20 15 9 2 44 1 84 6 90 E30 22 2 2 61 6 106 4 110 230 3 60 15 6 110 0 2...

Page 36: ...5 0 None 16 4 20 E07 6 8 1 8 5 26 6 30 E10 10 1 1 12 7 31 6 35 E15 13 6 2 17 1 36 8 40 E20 19 5 2 24 5 45 7 50 575 3 60 5 4 38 0 8 5 0 6 2 0 4 0 None 13 2 15 E10 10 6 1 10 6 26 0 30 E15 15 9 1 16 0 32...

Page 37: ...00 E30 22 2 2 61 6 114 0 125 230 3 60 15 6 110 0 24 4 2 3 5 2 10 0 None 37 0 45 E05 5 3 1 13 3 52 9 60 E07 7 5 1 18 8 59 6 70 E10 10 6 1 26 6 68 9 70 E15 15 9 2 39 9 84 8 90 E20 21 2 2 53 2 100 7 110...

Page 38: ...8 2 6 5 0 None 16 4 20 E07 6 8 1 8 5 26 6 30 E10 10 1 1 12 7 31 6 35 E15 13 6 2 17 1 36 8 40 E20 19 5 2 24 5 45 7 50 575 3 60 5 4 38 0 8 5 0 6 2 0 4 0 None 13 2 15 E10 10 6 1 10 6 26 0 30 E15 15 9 1 1...

Page 39: ...2 74 3 129 0 150 460 3 60 7 7 52 0 12 1 1 3 4 1 5 0 None 20 0 25 E07 6 8 1 8 5 30 2 35 E10 10 1 1 12 7 35 2 40 E15 13 6 2 17 1 40 5 45 E20 19 5 2 24 5 49 3 50 E30 28 8 2 36 1 63 3 70 575 3 60 5 8 38 9...

Page 40: ...22 2 61 4 70 E15 11 9 2 33 0 74 9 80 E20 15 9 2 44 1 88 8 90 230 3 60 12 8 95 0 20 0 1 6 6 0 10 0 None 33 6 45 E05 5 3 1 13 3 49 5 50 E07 7 5 1 18 8 56 2 60 E10 10 6 1 26 6 65 5 70 E15 15 9 2 39 9 81...

Page 41: ...110 0 24 4 2 3 7 6 10 0 None 39 4 50 E05 4 0 1 11 1 53 3 60 E07 5 6 1 15 5 58 8 70 E10 8 0 1 22 2 67 2 70 E15 11 9 2 33 0 80 7 90 E20 15 9 2 44 1 94 6 100 E30 22 2 2 61 6 116 4 125 230 3 60 15 6 110...

Page 42: ...WHEN THE THERMOSTAT SWITCHES TO THE SET BACK POSITION COOLING HEATING ELECTRONIC THERMOSTAT MULTI STAGE RH RC Y W G R Y1 W1 C G ADD JUMPER THERMOSTAT1 TERMINALS UNIT TERMINAL STRIP TB1 24 VOLT TRANSF...

Page 43: ...RD TERMINAL STRIP 24 VOLT TRANSFORMER C C PROGRAMMABLE THERMOSTAT ONLY R G R G Y1 Y1 Y2 W1 W2 Y Y2 Minimum wire size of 18 AWG wire should be used for all field installed 24 volt wire 2 STAGE THERMOST...

Page 44: ...B C D E F 036 3 0 475 470 33 18 25 114 77 112 167 82 61 48 70 90 119 048 4 0 544 539 31 5 18 5 137 85 121 195 99 70 53 75 100 141 060 5 0 572 567 37 15 104 85 170 208 72 63 55 110 125 143 ZR036 060 Si...

Page 45: ...1 85 80 99 106 114 048 4 0 590 585 39 20 137 124 154 171 93 87 81 101 108 116 060 5 0 595 590 39 20 138 125 155 172 94 87 82 102 109 117 ZF ZR XP036 060 Unit Accessory Weights Unit Accessory Weight lb...

Page 46: ...009 98 Johnson Controls Unitary Products ZF ZR XP036 060 Unit Dimensions ZF ZR036 060 Cooling Only Electric Heat Front View XP036 060 Heat Pump Electric Heat Front View ZF ZR036 060 Cooling Only Gas H...

Page 47: ...ed Outdoor Air Motorized Damper Rain Hood ZF ZR XP036 060 Rear View Detail A 27 1 2 27 1 2 1 5 8 19 1 2 44 7 8 19 3 4 Rear View Detail B Dimension A Fixed Outdoor Air Damper 12 16 1 2 Motorized Damper...

Page 48: ...the slice in the insulation Control Wiring2 2 Do not remove the 2 knockout ring Side Bottom B 2 KO1 Power Wiring Side Bottom C 1 5 8 KO Gas Piping Front D 1 1 2 KO Gas Piping Bottom ZF ZR XP036 060 M...

Page 49: ...251933 YTG J 1009 Johnson Controls Unitary Products 101 ZF ZR XP036 060 Typical Applications...

Page 50: ...251933 YTG J 1009 Johnson Controls Unitary Products 119 Typical XP036 048 Belt Drive With Electric Heat Control Circuit 208 230 1 60 208 230 3 60 Diagram...

Page 51: ...251933 YTG J 1009 120 Johnson Controls Unitary Products Typical XP036 048 Belt Drive With Electric Heat Intelli Comfort Control Circuit 208 230 1 60 208 230 3 60 Diagram...

Page 52: ...251933 YTG J 1009 Johnson Controls Unitary Products 121 Typical XP060 Belt Drive With Electric Heat Control Circuit 208 230 1 60 Diagram...

Page 53: ...251933 YTG J 1009 122 Johnson Controls Unitary Products Typical XP060 Belt Drive With Electric Heat Intelli Comfort Control Circuit 208 230 1 60 Diagram...

Page 54: ...251933 YTG J 1009 Johnson Controls Unitary Products 123 Typical XP060 Belt Drive With Electric Heat Control Circuit 208 230 3 60 Diagram...

Page 55: ...251933 YTG J 1009 124 Johnson Controls Unitary Products Typical XP060 Belt Drive With Electric Heat Intelli Comfort Control Circuit 208 230 3 60 Diagram...

Page 56: ...251933 YTG J 1009 Johnson Controls Unitary Products 125 Typical XP060 Direct Drive With Electric Heat Control Circuit 208 230 1 60 Diagram...

Page 57: ...251933 YTG J 1009 126 Johnson Controls Unitary Products Typical XP060 Direct Drive With Electric Heat Intelli Comfort Control Circuit 208 230 1 60 Diagram...

Page 58: ...251933 YTG J 1009 Johnson Controls Unitary Products 127 Typical XP060 Direct Drive With Electric Heat Control Circuit 208 230 3 60 Diagram...

Page 59: ...251933 YTG J 1009 128 Johnson Controls Unitary Products Typical XP060 Direct Drive With Electric Heat Intelli Comfort Control Circuit 208 230 3 60 Diagram...

Page 60: ...251933 YTG J 1009 Johnson Controls Unitary Products 129 Typical XP036 048 With Electric Heat Control Circuit 460 3 60 Diagram...

Page 61: ...251933 YTG J 1009 130 Johnson Controls Unitary Products Typical XP036 048 With Electric Heat Intelli Comfort Control Circuit 460 3 60 Diagram...

Page 62: ...251933 YTG J 1009 Johnson Controls Unitary Products 131 Typical XP060 With Electric Heat Control Circuit 460 3 60 Diagram...

Page 63: ...251933 YTG J 1009 132 Johnson Controls Unitary Products Typical XP060 With Electric Heat Intelli Comfort Control Circuit 460 3 60 Diagram...

Page 64: ...251933 YTG J 1009 Johnson Controls Unitary Products 133 Typical XP036 048 With Electric Heat Control Circuit 575 3 60 Diagram...

Page 65: ...251933 YTG J 1009 134 Johnson Controls Unitary Products Typical XP036 048 With Electric Heat Intelli Comfort Control Circuit 575 3 60 Diagram...

Page 66: ...251933 YTG J 1009 Johnson Controls Unitary Products 135 Typical XP060 Belt Drive With Electric Heat Control Circuit 575 3 60 Diagram...

Page 67: ...251933 YTG J 1009 136 Johnson Controls Unitary Products Typical XP060 Belt Drive With Electric Heat Intelli Comfort Control Circuit 575 3 60 Diagram...

Page 68: ...251933 YTG J 1009 Johnson Controls Unitary Products 137 Typical XP Belt Drive With Electric Heat Power Circuit 208 230 1 60 Diagram...

Page 69: ...251933 YTG J 1009 138 Johnson Controls Unitary Products Typical XP Direct Drive With Electric Heat Power Circuit 208 230 1 60 Diagram...

Page 70: ...251933 YTG J 1009 Johnson Controls Unitary Products 139 Typical XP Belt Drive With Electric Heat Power Circuit 208 230 3 60 Diagram...

Page 71: ...251933 YTG J 1009 140 Johnson Controls Unitary Products Typical XP Direct Drive With Electric Power Circuit 208 230 3 60 Diagram...

Page 72: ...251933 YTG J 1009 Johnson Controls Unitary Products 141 Typical XP Power Circuit 460 3 60 Diagram...

Page 73: ...Printed in U S A 251933 YTG J 1009 Copyright 2009 by Johnson Controls Inc All rights reserved Supersedes 251933 YTG I 0309 Johnson Controls Unitary Products 5005 York Drive Norman OK 73069 Typical XP...

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