York W1LC420 Installation Instruction Download Page 4

Additionally, the slab should NOT be tied to the main building
foundations as noise due to vibration may be transmitted.

For ground level installations, precautions should be taken to
protect the unit from tampering and unauthorized persons from
injury. Screws on access panels will prevent casual tampering.
Further safety precautions such as a fenced enclosure or
locking devices on the panels may be advisable. Check local
authorities for safety regulations.
ROOFTOP LOCATIONS

Choose a spot with adequate structural strength to safely
support the entire weight of the unit and service personnel.
Care must be taken so as not to damage the roof. Consult the
building contractor or architect if the roof is bonded. The unit
must be mounted level on a minimum of two beams. The
beams should (1) be positioned perpendicular to the roof joists,
(2) extend beyond the dimensions of the section to distribute
the load on the roof, (3) be capable of supporting the weight of
the unit and (4) be positioned parallel to the longer base rails
of the unit OR parallel to the shorter base rails of the unit as
shown in Figure 2.

CLEARANCES

The units must be installed with sufficient clearance for air to
enter the condenser coil and not be recirculated after dis-
charge. Sufficient clearance must also be provided for service
access.  Refer to the unit illustration in Figure 5 for minimum
clearances.

The area within the clearances and the area under the unit must
be kept clear of all obstructions that would impede free air flow
to the unit. In installations where low ambient operation is
intended and snow accumulation is expected, additional unit
height must be provided to insure full air flow. 

COMPRESSOR HOLD-DOWN NUTS

For shipping, the compressor hold-down nuts are tightened,
drawing the compressor mounting feet down to the shipping
stops. 

CAUTION: After the unit is in its final position, remove the

compressor hold-down nuts and shipping spac-
ers. Install rubber grommets (shipped in bag tied
to compressor). Replace the hold-down nuts and
tighten until they start to bind the rubber grom-
mets. Continue to tightened additional half turn.
See Figure 3.

DISCHARGE LINE HOLD-DOWN BRACKET

CAUTION: Do NOT remove the discharge line support brack-

ets located within the compressor compartment. It
reduces vibration during unit operation.

CHILLED LIQUID PIPING

The cooler inlet and outlet liquid connections are 3 inch nominal
pipe size. The connections are made with grooved ends de-
signed to accept Victaulic

 grooved pipe couplings only. Re-

move the shipping caps and discard.

CAUTION: The liquid piping RETURNING to the chiller MUST

be attached to the cooler connection CLOSEST to
the compressor end of the unit. The liquid piping
LEAVING the cooler MUST be attached to the
cooler connection FURTHEST from the compres-
sor end of the unit. See Figure 5 for liquid inlet and
outlet connections.

FIG. 2 - SUPPORT BEAM LOCATIONS

Model

Dimensions (Inches)

D

E

P

Q

R

W1LC420

118-5/8

86-3/4

30

70

76

W1LC530

118-5/8

86-3/4

30

70

76

Model

Compressor

1

Condenser

Unit Weight

(Lbs.)

Oper.

Charge,

(R-22)

(Lbs.)

Cap.

Reduction

(%)

Fan (Propeller)

Fan

Motors

3

Coil

(Copper Tube - Aluminum Fin)

Nom.

Cap.

(Tons)

No.

of

Cyl.

Stages

of

Cap.

Qty.

2

Dia.
(In.)

Pitch

(Deg.)

Nom.

CFM

HP RPM

Face

Area

(Ft.

2

)

Rows

Deep

Rows

Wide

Tube

OD

(in.)

Fins

per

inch

Ship. Oper.

W1LC420

System 1
System 2

20
20

4
4

2
2

3
3

24

30

16,050
16,050

3/4 1075 30.0

30.0

3
3

36
36

3/8

12

3,380 3,480

26.0
26.0

25,50

75,100

W1LC530

System 1
System 2

20
30

4
6

2
2

3
4

24

30

14,400
19,400

3/4 1075 35.0

35.0

4
4

30
42

3/8

12

3,720 3,820

26.0
35.0

20,40

60,100

1

All compressors are semi-hermetic.

2

During low ambient conditions, the motor for one of these fans will operate at 450 RPM.

3

These PSC motors are directly connected to the condenser fans and have inherent protection, ball bearings and a 48 frame. Their rotation is clockwise when viewing the shaft end of

  the motor.

TABLE 2 - PHYSICAL DATA

FIG. 3 - COMPRESSOR HOLD-DOWN NUTS

570.05-N4Y

4

Unitary Products Group

Summary of Contents for W1LC420

Page 1: ...referenced in this instruc tion may be ordered from Publications Distribution Center Unitary Products Group P O Box 1592 York Pa 17405 INSPECTION As soon as a unit is received it should be inspected for possible damage during transit If damage is evident the extent of the damage should be noted on the carrier s freight bill A separate request for inspection by the carrier s agent should be made in...

Page 2: ... 10 Condenser Fan Motor Control 10 Electric Controls 11 MAINTENANCE General 12 Cleaning Condenser Surface 12 Lubricating Fan Motors 12 Compressor Replacement 12 Secure Owner s Approval 12 TABLES No Description Page 1 Application Data 3 2 Physical Data 4 3 Electrical Data 6 4 Electrical Data International Models 6 5 Water Side Pressure Drop 6 FIGURES No Description Page 1 Unit Handling 3 2 Support ...

Page 3: ... location should be selected for minimum sun exposure and to insure an adequate supply of fresh air for the condenser Avoid locations beneath windows or between struc tures where normal operating sounds may be objectionable The condenser fans are propeller type and are not suitable nor intended for use with duct work in the condenser air stream On either rooftop or ground level installations rubbe...

Page 4: ...move the compressor hold down nuts and shipping spac ers Install rubber grommets shipped in bag tied to compressor Replace the hold down nuts and tighten until they start to bind the rubber grom mets Continue to tightened additional half turn See Figure 3 DISCHARGE LINE HOLD DOWN BRACKET CAUTION Do NOT remove the discharge line support brack ets located within the compressor compartment It reduces...

Page 5: ...ut located on the bottom of the electrical box Remove the plastic plug from the knockout and discard See Table 3 or 4 for electrical data The disconnect switch may be bolted to the side of the unit but not to any of the removable panels this would interfere with access to the unit Make sure that no refrigerant lines or coils will be punctured when mounting the disconnect switch and note that it mu...

Page 6: ...LC420 A50 380 415 3 50 2 38 0 each 1651 each 380 415 1 50 3 4 4 2 2 3 2 5 105 110 2 320 380 368 415 A40 380 3 60 2 52 1 each 208 each 460 1 60 3 4 4 2 2 3 2 5 135 150 0 377 W1LC530 A50 380 415 3 50 1 1 38 0 62 7 1651 2252 380 415 1 50 3 4 5 2 2 3 2 5 135 150 0 369 380 412 415 A40 380 3 60 1 1 52 1 77 8 208 307 460 1 60 3 4 5 2 2 3 2 5 170 200 00 357 1100 Amps on part winding start 4Based on three ...

Page 7: ...GHT Lbs Oper Dry W1LC420 10 x 7 4 13 72 1 2 12 7 8 26 800 700 W1LC530 10 x 7 4 13 72 1 2 12 7 8 26 800 700 Nominal pipe size victaulic type COOLER DIMENSIONS WEIGHTS FRONT 36 BACK 24 LEFT SIDE 24 RIGHT SIDE 24 TOP 120 One side only NOTE The area within the clearances shown above and area under the unit must be kept clear of all obstructions that would impede free air flow to the unit In installati...

Page 8: ... off after completion of the pumpdown cycle Turning OFF the main power supply will stop the unit immediately 6 To determine if the unit is operating properly the refrigerant subcooling and superheat should be checked SEQUENCE OF OPERATION NOTE The contact opening and closing times for 50 HZ units are 5 6 of those listed for 60 HZ units System start up and staging is controlled by the TC which is e...

Page 9: ...ressor crankcase heater 2CCH while the compressor runs 4 After 2 minutes low pressure bypass timer 5TR 1 opens If the compressor suction pressure remains abnormally low after initial start up the compressor circuit will lock out as described in the HIGH LOW PRESSURE LOCKOUT section When the fourth stage of the TC 81 calls for cooling 1 Contacts TC 7 will close to energize relay 11R and 12R 2 When ...

Page 10: ...e drops below 180 psig high pressure con trol 2HP will close to energize relay 3R When contact 3R 1 opens and contact 3R 2 closes condenser fan 3 will be powered through choke coil 1CH and its speed will drop to 450 RPM Timer 3TR will remain open for 10 seconds after unit start up so the condenser fan 3 will always start at high speed NO 2 20 TON SYSTEM Under 65 F the 4 condenser fan will shut off...

Page 11: ... 100 capacity All temperatures considered are for a TC 6A control and thermistor working at design conditions Allowable toler ances could change the actuation temperatures by 1 25 F With the RETURN water temperature to the cooler rising due to increasing cooling load for the application the 1 compres sor will start at part load when the RETURN water temperature reaches 47 75 F The LEAVING water te...

Page 12: ... means Take care so as not to damage or bend the condenser fins LUBRICATING FAN MOTORS The condenser fan motors are equipped with factory lubricated and sealed ball bearings requiring no maintenance COMPRESSOR REPLACEMENT Obtain replacement compressors or parts from your local Copeland Wholesaler See Instruction Form 55 72 RD2 2 for replacement compressor reference data SECURE OWNER S APPROVAL WHE...

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