5604542-UIM-B-0419
4
Johnson Controls Ducted Systems
GROUND INSTALLATION
The unit may be installed at ground level on a solid base that will not
shift or settle, causing strain on the refrigerant lines and possible leaks.
The unit must be installed in as level a position as possible while main-
taining the clearances shown in Figures 1 & 2.
Normal operating sound levels may be objectionable if the unit is placed
directly under windows of certain rooms (bedrooms, study, etc.).
Condensate will drain from beneath the coil of the outdoor unit during
the defrost cycle. Normally this condensate may be allowed to drain
directly on the ground.
Elevate the unit sufficiently to prevent any blockage of the air entrances
by snow in areas where there will be snow accumulation. Check the
local weather bureau for the expected snow accumulation in your area.
Isolate the unit from rain gutters to avoid any possible wash out of the
foundation.
ROOF INSTALLATION
When installing units on a roof, the structure must be capable of sup-
porting the total weight of the unit, including a pad, lintels, rails, etc.,
which should be used to minimize the transmission of sound or vibra-
tion into the conditioned space.
WALL MOUNT INSTALLATION
Care must be taken to mount the outdoor unit on a solid base that is
sloped to shed water, secure from settlement, and is isolated from the
structural foundation or walls to prevent sound and vibration transmis-
sion into the living space.
On occasion, site conditions may require direct wall mounted brackets
to be used to locate and support the outdoor unit. In these applications,
care must be taken to address unit base pan support, structural integ-
rity, safe access and serviceability, as well as the possible sound and
vibration transmission into the structure. These applications are best
served by a properly engineered solution.
UNIT PLACEMENT
1.
Provide a base in the pre-determined location.
2.
Remove the shipping carton and inspect for possible damage.
3.
Ensure that compressor tie-down bolts remain tightened.
4.
Position the unit on the base provided.
LIQUID LINE FILTER-DRIER
The heat pumps have a solid core bi-flow filter/drier located on the liquid
line.
PIPING CONNECTIONS
The outdoor unit must be connected to the indoor coil using field sup-
plied refrigerant grade (ACR) copper tubing that is internally clean and
dry. Units should be installed only with the tubing sizes for approved
system combinations as specified in tabular data sheet. The charge
given is applicable for total tubing lengths up to 15 feet (4.6 m). See
Piping Application Guide (P/N 247077) for installing tubing of longer
lengths and elevation differences.
PRECAUTIONS DURING LINE INSTALLATION
1.
Install the lines with as few bends as possible. Care must be taken
not to damage the couplings or kink the tubing. Use clean hard
drawn copper tubing where no appreciable amount of bending
around obstruction is necessary. If soft copper must be used, care
must be taken to avoid sharp bends which may cause a restriction.
2.
The lines should be installed so that they will not obstruct service
access to the coil, air handling system, or filter.
3.
Care must also be taken to isolate the refrigerant lines to minimize
noise transmission from the equipment to the structure.
4.
The vapor line must be insulated with a minimum of 3/8” foam rub-
ber insulation (Armaflex or equivalent). Liquid lines that will be
exposed to direct sunlight, high temperatures, or excessive humid-
ity must also be insulated.
5.
Tape and suspend the refrigerant lines as shown. DO NOT allow
tube metal-to-metal contact. See Figure 3.
6.
Use PVC piping as a conduit for all underground installations as
shown in Figure 4. Buried lines should be kept as short as possible
to minimize the build up of liquid refrigerant in the vapor line during
long periods of shutdown.
WARNING
The outdoor unit should not be installed in an area where mud or ice
could cause personal injury. Remember that condensate will drip from
the unit coil during heat and defrost cycles and that this condensate
will freeze when the temperature of the outdoor air is below 32°F.
NOTICE
Heat pumps will defrost periodically resulting in water drainage. The
unit should not be located where water drainage may freeze and cre-
ate a hazardous condition - such as sidewalks and steps.
CAUTION
Failure to use the same as the original factory drier or using a substi-
tute drier or a granular type may result in damage to the equipment.
NOTICE
Replacements for the liquid line drier must be exactly the same as
marked on the original factory drier. See Source 1 for O.E.M. replace-
ment driers.
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R-410A Filter-Drier Source 1 Part No.
Apply with Models
S1-32649682000
All
NOTICE
Using a larger than specified line size could result in oil return prob-
lems. Using too small a line will result in loss of capacity and other
problems caused by insufficient refrigerant flow. Slope horizontal
vapor lines at least 1" (2.5 cm) every 20 feet (6.1 m) toward the out-
door unit to facilitate proper oil return. If more than the 75 foot line
length is necessary, facilitate proper refrigerant velocity with adjusted
line diameter in accordance with the Piping Application Guide (P/N
247077).
CAUTION
This system uses R-410A refrigerant which operates at higher pres-
sures than R-22. No other refrigerant may be used in this system.
Gauge sets, hoses, refrigerant containers, and recovery system must
be designed to handle R-410A. If you are unsure, consult the equip-
ment manufacturer.
WARNING
Never install a suction-line filter drier in the liquid line of an R-410A
system. Failure to follow this warning can cause a fire, injury or death.
FIGURE 3:
Installation of Vapor Line
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