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359315-YTG-B-0408

4

Johnson Controls Unitary Products

PROCEDURES:

1. Unit factory charge listed on the unit nameplate includes refrigerant for the condenser, the smallest evaporator and 15 feet of inter-

connecting line tubing.

2. Verify the TXV or orifice and additional charge required for specific evaporator coil in the system using the above table.
3. Additional charge for the amount of interconnecting line tubing greater than 15 feet at the rate specified in Physical and Electrical 

Data Table.

4. For TXV match charge weight needs to be weighed in for specififc coil match and lineset length.
5. Permanently mark the unit nameplate with the total system charge. Total System Charge = Base Charge (as shipped) + adder for 

evap adder for line set.

AHP/SHP60D3X 

73  +  0 

87  +  0 

904  +  0 

905  +  0 

AV36C3X 

55 + 4 

61 + 2 

65 + 0 

902 + 4 

907 + 2 

903 + 0 

AV/SV48D3X 

73  +  0 

904  +  0 

AV60D3X 

87  +  0 

905  +  0 

F4FP024    

48  +  0 

902 + 0 

F4FP036    

55  +  0 

902 + 0 

F4FP040    

61  +  0 

907 + 0 

F5FP048    

65 + 8 

75 + 2 

73 + 4 

903 + 8 

903 + 2 

904 + 4 

F5FP060    

73  +  0 

87  +  0 

904  +  0 

905  +  0 

F4FV060    

73  +  0 

87  +  0 

904  +  0 

905  +  0 

FOOTNOTES:

1. For applications requiring a TXV use 1TVM900 series kit.
2. Approved orifice shipped with outdoor unit.
3. Systems matched with furnace or air handlers not equipped with blower-off delays may require blower Time Delay Kit 

2FD06700224.

4. PC coils cannot be used in downflow or horizontal applications. FC coils cannot be used in horizontal applications.

Additional R-410A Charge / Orifice Size for Various Matched Systems (Continued)

Outdoor Unit 

TCGD18

S41S1(H)

TCGD24

S41S1(H)

TCGD30

S41S1(H)

TCGD36

S41S1(H)

TCGD42

S41S1(H)

TCGD48

S41S1(H)

TCGD60

S41S1

Required Orifice or TXV 

1,2

0.048 / 902

0.055 / 902

0.061 / 907

0.065 / 903

0.075 / 903

0.073 / 904

0.087 / 905

Factory Charge, lbs-oz

3 - 3

3 - 13

3 - 14

4 - 9

4 - 5

4 - 9

5 - 6

Indoor Coil

3,4

Additional Charge, Oz

See  Caution below   

See  Caution below   

See  Caution below   

See  Caution below   

See  Caution below   

See  Caution below   

Models 12-48 require start kits for TXV matches. Models with “H” on the end of the model number have factory installed start kits.
For models without an “H” refer to tech guide for kit number reference.

F*FP Air Handlers come with a factory installed R-22 TXV which MUST BE CHANGED OUT to R-410A TXV or an orifice for proper opera-
tion. If the TXV is not changed out system damage will occur.

Summary of Contents for TCGD18 THRU 60

Page 1: ...le operating conditions occur A liquid line filter drier further protects the compres sor DURABLE FINISH The cabinet is made of pre painted steel The pre treated galvanized steel provides a better paint to steel bond which resists corrosion and rust creep Special primer formulas and matted textured finish insure less fading when exposed to sunlight LOWER INSTALLED COST Installation time and costs ...

Page 2: ...Area Sq Ft 9 60 9 60 9 60 13 07 14 16 14 16 18 68 Rows Deep 1 1 1 1 1 1 1 Fin Inches 23 23 23 23 23 23 23 Liquid Line Set OD Field Installed 3 8 3 8 3 8 3 8 3 8 3 8 3 8 Vapor Line Set OD Field Installed 5 8 3 4 3 4 3 4 7 8 7 8 7 8 Unit Charge Lbs Oz 4 3 3 3 13 3 14 4 9 4 5 4 9 5 6 Charge Per Foot Oz 0 58 0 62 0 62 0 62 0 67 0 67 0 67 Operating Weight Lbs 97 129 131 145 173 173 195 Models with H on...

Page 3: ...35B3X 55 4 61 0 902 4 907 0 FC MC PC35C3X 55 4 61 0 902 4 907 0 FC MC PC UC36A3X 55 0 902 0 FC MC PC UC36B3X 55 0 902 0 FC MC PC UC36C3X 55 0 902 0 FC MC PC37A3X 55 4 61 2 65 0 902 4 907 2 903 0 FC MC PC43B3X 55 4 61 2 65 0 75 0 902 4 907 2 903 0 903 0 FC MC PC43C3X 55 4 61 2 65 0 75 0 902 4 907 2 903 0 903 0 FC MC PC UC48C3X 65 8 75 2 73 4 903 8 903 2 904 4 FC MC PC UC48D3X 65 8 75 2 73 4 903 8 9...

Page 4: ...OTNOTES 1 For applications requiring a TXV use 1TVM900 series kit 2 Approved orifice shipped with outdoor unit 3 Systems matched with furnace or air handlers not equipped with blower off delays may require blower Time Delay Kit 2FD06700224 4 PC coils cannot be used in downflow or horizontal applications FC coils cannot be used in horizontal applications Additional R 410A Charge Orifice Size for Va...

Page 5: ...24S41S1 H MV12B 17 FC MC36B 800 24 0 17 4 14 00 12 00 MV12B 17 FC MC35B 800 24 0 17 4 14 00 12 00 MV12B 17 FC MC43B 800 24 0 17 3 14 00 12 00 TCGD30S41S1 H MV12B 17 FC MC35B 1000 29 0 21 6 14 00 12 00 MV16C 21 FC MC35C 1000 30 0 21 6 14 00 12 00 MV12B 17 FC MC43B 1000 29 0 21 6 14 00 12 00 MV16C 21 FC MC43C 1000 30 0 21 6 14 00 12 00 TCGD36S41S1 H MV16C 21 FC MC43C 1200 36 0 25 4 14 00 12 00 MV16C...

Page 6: ...13 00 11 00 F5FP060 24 1600 48 0 34 4 13 00 11 00 TCGD60S41S1 AHP SHP60 24 1850 57 0 38 5 13 00 11 00 F5FP060 24 1900 57 0 38 5 13 00 11 00 Rated in accordance with DOE test procedures Federal Register 12 27 79 and 3 18 88 and ARI Standards 210 Cooling MBH based on 80 F entering air temperature 50 RH and rated air flow EER Energy Efficiency Ratio is the total cooling output in BTU s at 95 F outdoo...

Page 7: ...0 29 0 21 0 13 00 11 00 800 1200 17 HC36 1000 29 0 21 0 13 00 11 00 800 1200 21 HC42 1000 29 0 21 0 13 00 11 00 TCGD36S41S1 H 1000 1400 14 FC MC PC37 1200 35 0 24 8 13 00 11 00 1000 1400 17 21 FC MC PC43 1200 35 0 24 8 13 00 11 00 1000 1400 21 24 FC MC PC48 1200 35 0 24 8 13 00 11 00 1000 1400 21 HC42 1200 35 0 24 8 13 00 11 00 1000 1400 21 24 UC48 1200 35 0 24 8 13 00 11 00 TCGD42S41S1 H 1200 160...

Page 8: ...0 12 00 P C V 9 B12 FC MC PC35B 17 975 29 0 21 6 14 00 12 00 PV8 C16 FC MC PC35C 21 1000 30 0 21 8 14 00 12 00 PV8 C20 FC MC PC35C 21 1120 29 0 21 4 13 50 11 00 P C V 9 C16 FC MC PC35C 21 1010 29 0 21 6 14 00 12 00 P C V 9 C20 FC MC PC35C 21 1045 29 0 21 6 14 00 12 00 PV8 A12 FC MC PC37A 14 975 29 0 21 6 14 00 12 00 PV9 A12 FC MC PC37A 14 1000 30 0 21 4 13 50 12 00 PV8 B16 FC MC PC43B 17 1050 29 0...

Page 9: ... 13 00 11 00 P C V 9 C20 HC42 21 1370 42 0 29 8 13 50 12 00 TCGD48S41S1 H PV8 C16 FC MC PC48C 21 1500 47 0 34 6 13 00 11 00 PV8 C20 FC MC PC48C 21 1610 48 0 34 6 13 00 11 00 P C V 9 C16 FC MC PC48C 21 1600 48 0 34 4 13 00 11 00 P C V 9 C20 FC MC PC48C 21 1580 48 0 34 6 13 00 11 00 P C V 9 D20 FC MC PC48D 24 1560 48 0 35 0 13 00 12 00 PV8 C16 FC PC60C 21 1500 48 0 34 6 13 00 11 00 PV8 C20 FC PC60C ...

Page 10: ...STALLATION TYPICAL FIELD WIRING Model Source 1 Kit numbers 18 S1 2SA06708606 24 S1 2SA06721706 30 S1 2SA06705906 36 S1 2SA06708906 42 S1 2SA06708806 48 S1 2SA06708806 60 S1 2SA06707906 UNIT MODEL dBA 18 75 24 76 30 76 36 76 42 76 48 77 60 TBD THERMOSTAT SEAL OPENING S WITH PERMAGUM OR EQUIVALENT TO INDOOR COIL TO FURNACE OR AIR HANDLER TERMINAL BLOCK NEC CLASS 2 WIRING NEC CLASS 1 WIRING ALL OUTDO...

Page 11: ...7 2 17 2 14 4 13 9 10 1 KW 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 95 T C 13 5 14 8 14 6 16 4 17 7 14 8 15 7 15 2 17 5 17 9 16 1 16 6 15 8 17 3 18 0 S C 13 8 13 1 10 8 10 7 8 2 15 2 15 0 12 5 12 4 9 1 16 6 16 9 14 2 14 0 10 0 KW 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 105 T C 12 6 13 7 13 2 15 1 16 5 13 8 14 6 13 8 15 5 16 7 15 0 15 5 14 4 16 0 16 8 S C 12 8...

Page 12: ...1 9 1 9 1 9 1 9 1 9 1 9 1 9 1 9 1 9 2 0 105 T C 16 2 19 0 18 4 21 7 24 8 18 7 21 0 20 2 23 3 26 3 21 3 22 9 22 0 24 9 27 7 S C 16 1 16 6 13 7 14 4 11 6 18 4 18 6 15 9 16 6 13 0 20 6 20 6 18 2 18 8 14 5 KW 2 0 2 0 2 0 2 0 2 1 2 0 2 0 2 0 2 0 2 1 2 0 2 0 2 0 2 1 2 1 115 T C 14 8 17 0 16 1 19 3 22 5 17 1 18 9 17 9 20 8 23 9 19 4 20 9 19 7 22 3 25 4 S C 14 8 15 3 12 7 13 5 10 8 16 8 17 0 14 6 15 7 12 ...

Page 13: ...22 6 22 7 19 1 19 7 14 3 24 3 24 7 21 0 22 0 15 4 KW 2 3 2 3 2 3 2 4 2 4 2 4 2 4 2 3 2 4 2 5 2 4 2 4 2 3 2 4 2 5 115 T C 18 6 19 8 17 9 20 9 23 5 19 9 21 0 18 8 21 4 23 5 21 2 22 2 19 6 21 8 23 6 S C 19 1 18 9 15 9 16 4 12 3 20 5 20 5 17 5 18 6 13 5 22 0 22 2 19 1 20 9 14 7 KW 2 5 2 5 2 4 2 5 2 6 2 5 2 5 2 5 2 5 2 6 2 6 2 6 2 5 2 6 2 6 125 T C 16 8 17 9 15 4 18 1 20 7 17 8 18 9 16 2 18 5 20 7 18 9...

Page 14: ...8 27 2 29 8 32 5 27 0 27 8 26 6 29 4 32 2 26 0 26 9 25 9 29 0 31 9 S C 28 7 28 9 25 0 25 0 18 4 27 3 27 2 23 2 23 2 17 3 25 8 25 6 21 5 21 4 16 2 KW 2 8 2 8 2 8 2 8 2 9 2 8 2 8 2 8 2 8 2 9 2 7 2 8 2 7 2 8 2 9 115 T C 24 6 26 0 24 2 26 8 30 1 23 9 25 1 23 4 26 3 29 8 23 3 24 1 22 6 25 9 29 5 S C 26 3 26 3 22 8 24 1 17 8 24 9 24 8 21 3 22 2 16 6 23 5 23 3 19 8 20 3 15 4 KW 3 0 3 0 3 0 3 0 3 1 3 0 3 ...

Page 15: ...6 40 0 40 3 32 8 31 9 22 2 KW 3 2 3 2 3 2 3 3 3 4 3 3 3 3 3 3 3 3 3 4 3 3 3 3 3 3 3 4 3 4 105 T C 35 3 34 7 32 8 37 4 38 7 37 5 36 7 34 2 38 6 39 8 39 8 38 8 35 6 39 8 40 9 S C 32 3 32 1 26 5 26 4 19 6 34 5 34 5 28 8 28 4 20 4 36 7 37 0 31 1 30 5 21 2 KW 3 5 3 5 3 5 3 6 3 7 3 5 3 5 3 5 3 6 3 7 3 6 3 6 3 5 3 6 3 7 115 T C 32 4 31 7 29 2 33 4 34 8 34 5 33 6 30 5 34 6 35 7 36 5 35 5 31 8 35 7 36 7 S ...

Page 16: ...3 5 3 6 3 7 3 6 3 6 3 5 3 7 3 8 3 6 3 6 3 6 3 7 3 8 105 T C 39 8 39 4 37 3 42 4 43 6 41 6 41 1 38 4 43 4 44 0 43 5 42 9 39 5 44 4 44 5 S C 37 1 37 0 30 9 30 9 22 9 38 9 39 3 32 9 33 0 23 9 40 8 41 5 34 9 35 1 25 0 KW 3 8 3 8 3 8 3 9 4 0 3 9 3 9 3 8 3 9 4 1 3 9 3 9 3 8 4 0 4 1 115 T C 36 5 35 9 32 7 38 0 39 3 38 1 37 5 33 9 38 9 39 8 39 7 39 1 35 1 39 8 40 2 S C 33 9 34 2 28 9 29 2 21 6 35 5 36 0 3...

Page 17: ...1 55 7 52 5 56 9 65 5 56 9 57 8 54 3 57 0 63 9 54 7 59 8 56 0 61 2 62 2 S C 52 4 48 1 38 8 37 9 32 3 50 7 50 9 41 4 38 8 30 8 49 0 53 6 43 9 42 3 29 4 KW 4 3 4 3 4 3 4 4 4 5 4 3 4 3 4 3 4 4 4 4 4 3 4 3 4 3 4 4 4 4 105 T C 56 4 52 2 48 8 54 0 60 1 54 0 54 3 50 5 55 7 59 7 51 6 56 3 52 2 57 4 59 4 S C 49 7 45 9 37 5 36 5 29 7 47 9 48 3 40 0 38 7 29 4 46 2 50 6 42 5 40 9 29 0 KW 4 9 4 9 4 9 4 9 5 0 4...

Page 18: ...ange without notice Printed in U S A 359315 YTG B 0408 Copyright 2008 by Johnson Controls Inc All rights reserved Supersedes 359315 YTG A 0208 Johnson Controls Unitary Products 5005 York Drive Norman OK 73069 NOTES ...

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