York SUNLINE 2000 D1EE 048 Installation Instruction Download Page 5

All direct-drive units with 460 and 575 voltage are shipped with

the wire labeled #116 connected to the “HIGH” speed tap on

the blower motor. If the medium speed is required, connect wire

#116 to the “MED” speed tap and the blue motor lead to the

“HIGH” speed tap. If the low speed is required, connect wire

#116 to the “LOW” speed tap, the blue motor lead to the “HIGH”

speed tap and the orange motor lead to the “MED” speed tap.

COMPRESSORS

On some units the compressor is mounted on springs which

have been tightened down for shipment only.
After this unit is installed, back out the compressor bolts until

the sleeve clears the top grommet.

CAUTION: Do Not loosen compressor mounting bolts.

OPTIONAL ECONOMIZER RAIN HOOD

The following procedure should be used when assembling an

economizer rain hood onto a unit. Refer to Figure 3. The

outdoor and return air dampers, damper actuator, the linkage

and all the controls are factory mounted as part of the

economizer option.

All of the hood components, including the filters, the gasketing

and the hardware for assembling are located above the top

filter racks within the filter section. The outdoor air sensor is in

the bag of parts located at the bottom of the return air section.

1. With filter section access panel removed, take out hood

components, filters and sensor described above. Remove

and discard outdoor air opening cover on back unit (Upper

right hand corner).

2. Remove the 1/2" knockout (A) in the units rear panel (lo-

cated to the right side of the outdoor air opening). Insert the

two loose wires from inside the unit, into the 1/2" bushing

provided. Insert wires and bushing into knockout. Snap

bushing into place.

3. Mount the outdoor air sensor to the rear panel, just below

the knockout described in Step 2. Secure with two

self-drilling screws at dimples (B) provided in the panel.

NOTE: Sensor must be positioned so that the sensing

ports are at the top (louvers pointing downward)

and terminal connections to the right.

4. Connect the two wires, indicated in Step 2, to the sensor as

follows:

Wire #73 to terminal (+)

Wire #74 to terminal (S)

5. Assemble the LH and RH side plates to the top cover

(2 screws each side) to form the hood. Apply gasketing to

the flange surface on each side plate. Extend gasketing

1/4" beyond top and bottom of each flange to insure ade-

quate corner sealing. Secure this assembly to the unit back

panel (upper right hand corner). First, remove screw (C) on

unit top cover. Then slip flange of hood cover in under

flange of unit top cover, replace screw (C), engaging hole

(E) in hood flange and tighten. Attach the two side plates to

the unit panel by using two self-drilling screws for each side

plate at dimples (D) provided in the panel.

6. Position fillpiece at bottom of hood, between the two side

plates but do not secure at this time. (Slotted openings

MUST be downward for drainage). After fillpiece is properly

positioned, note where contact is made with the unit panel.

Remove fillpiece and apply gasket material to this area to

provide a seal. Reposition fillpiece and secure with 2

screws.

7. Install the two filters into the hood assembly, sliding down

along retainers on side plates, into fillpiece at bottom of

hood.

NOTE: Install filters so that “Air Flow” arrows point toward

the unit.

8. Install filter cover over the end of the hood with one screw

(center of hood), securing filters into position.

CAUTION: When proceeding with steps 9 and 10, extreme

care must be exercised while turning both the set

point and minimum position adjusting screws to

prevent twisting them off.

9. The enthalpy set point for the dampers may now be set by

selecting the desired set-point from graph in Figure 6. For a

single enthalpy economizer, carefully turn the set-point

adjusting screw to the “A”, “B”, “C” or “D” setting

corresponding to the lettered curve. For a dual enthalpy

economizer, carefully turn the set-point adjusting screw

fully clockwise past the “D” setting.

035-12046-003-A-0204

Unitary Products Group

5

FIG. 3

- ECONOMIZER RAIN HOOD ASSEMBLY (OPTION)

B

GASKET

C

HOOD
COVER

OUTDOOR AIR
SENSOR

A

FILTER SECTION
ACCESS PANEL

D

GASKETED
FLANGE

R. H.
SIDE
PLATE

D

E

D

D

GASKETED
FLANGE

FILTER
COVER

L. H. SIDE
PLATE

FILTERS

FILLPIECE

OUTDOOR AIR
OPENING COVER

SIDE DUCT

APPLICATION SHOWN

Summary of Contents for SUNLINE 2000 D1EE 048

Page 1: ... Air Damper Accy 530 18 N1 8V Coil Guard 530 18 N7 1V Electric Heater Accessory 530 18 N7 2V Fuse Block Accessory 690 15 N25V Low Ambient to 0 F Renewal Parts Refer to Parts Manual for complete listing of replacement parts on this equipment All forms referenced in this instruction may be ordered from Standard Register Toll Free Tel 877 318 9675 Fax 877 379 7920 APPROVALS Design certified by U L an...

Page 2: ...2 Physical Data 4 3 Blower Perf 3 5 Ton Direct Drive 8 4 Blower Perf 3 4 Ton Belt Drive 9 5 Blower Perf 5 Ton Belt Drive 10 6 Static Resistances 11 7 Motor and Drive Data Belt Drive 11 8 Electrical Data Direct Drive 11 9 Electrical Data Belt Drive 11 10 Heat Anticipator Setting 12 11 Motor Pulley Adjustment 13 FIGURES No Description Page 1 Center of Gravity 3 2 Recommended Drain Piping 4 3 Economi...

Page 3: ... ITS WEIGHT IS DISTRIBUTED EQUALLY ON THE CABLES SO THAT IT WILL LIFT EVENLY Units may also be moved or lifted with a forklift Slotted openings in the base rails are provided for this purpose LENGTH OF FORKS MUST BE A MINIMUM OF 42 Remove the nesting brackets from the four corners on top of the unit All screws that are removed when taking these brackets off must be replaced on the unit Refer to Ta...

Page 4: ... unit The switch must be separate from all other circuits Refer to Figure 5 for installation location If any of the wire supplied with the unit must be replaced replacement wire must be of the type shown on the wiring diagram Electrical lines must be sized properly to carry the load USE COPPER CONDUCTORS ONLY Each unit must be wired with a separate branch circuit fed directly from the meter panel ...

Page 5: ... the sensor as follows Wire 73 to terminal Wire 74 to terminal S 5 Assemble the LH and RH side plates to the top cover 2 screws each side to form the hood Apply gasketing to the flange surface on each side plate Extend gasketing 1 4 beyond top and bottom of each flange to insure ade quate corner sealing Secure this assembly to the unit back panel upper right hand corner First remove screw C on uni...

Page 6: ...C O O L I N G O R H A V E A N D E L E C T R I C H E A T A C C E S S O R Y W I T H T W O S T A G E S O F H E A T U S E T H E R M O S T A T 2 T H 0 4 7 1 0 2 4 A D D J U M P E R COOLING HEATING 24 VOLT THERMOSTAT R C R H Y 1 Y 2 W 1 W 2 G L E D 1 L E D 2 C O M A 1 A 2 T T B R Y 1 Y 2 G B X N W 2 W 1 T H E R M O S T A T 1 T E R M I N A L S U N I T T E R M I N A L S T R I P T B 1 2 4 V O L T T R A N S...

Page 7: ...lled outdoors Overhanging structures or shrubs should not obstruct the outdoor coil nor the fan outlet HOLE KNOCKOUT SIZE DIA USED FOR A 7 8 Control Wiring Side or Bottom B 2 Power Wiring Side or Bottom Knockouts in the bottom of the unit can be located by the slice in the insulation Do not remove the 2 knockout ring UTILITIES ENTRY DATA FILTER ACCESS ELECTRIC HEAT ACCESS B POWER WIRING ENTRY A B ...

Page 8: ...rnal Static Pressure IWG 0 20 0 30 0 40 0 50 0 60 0 70 0 80 0 90 1 00 CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts 036 HI MED LOW 1684 1487 800 710 1631 1464 780 690 1699 1582 1421 825 750 670 1650 1524 1367 785 720 650 1570 1410 1315 755 690 620 1430 1324 1246 725 650 605 1360 1260 1185 700 630 590 1280 1185 1110 680 610 570 1180 1100 1020 655 590 545 ...

Page 9: ...S FIRED HEAT EXCHANGERS REFER TO THE STATIC RESISTANCES TABLE FOR RESISTANCE VALUES ON APPLICATIONS OTHER THAN GAS ELECTRIC UNITS WITH SIDE DUCT AIRFLOWS UNIT SIZE MBH AIR FLOW CFM Available External Static Pressure IWG 0 20 0 30 0 40 0 50 0 60 0 70 0 80 RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts 036 2000 843 860 880 925 919 1005 956 1065 993 1145 1030 1195 1067 1235 190...

Page 10: ...1001 910 1600 864 770 908 805 948 835 987 870 1500 882 740 926 780 965 830 5 TON GAS HEAT VALUES SHOWN 230 460 575 VOLTS Side Duct Connections UNIT SIZE MBH AIR FLOW CFM Available External Static Pressure IWG 0 90 1 00 1 10 1 20 1 30 1 40 1 50 RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts 060 2500 2400 1193 1665 2300 1170 1580 1202 1620 2200 1148 1480 1180 1530 2100 1121 13...

Page 11: ...ER SUP PLY VOLTAGE LIMITATIONS SEE NOTE 1 COMPRESSOR COND FAN MOTOR FLA SUPPLY AIR BLOWER MOTOR FLA TOTAL UNIT AMPACITY AMPS MAX FUSE SIZE SEE NOTE 2 AMPS MAX HACR BREAKER SIZE AMPS MIN MAX RLA LRA 036 208 230 1 60 208 230 3 60 460 3 60 575 3 60 187 187 414 518 253 253 504 630 16 7 13 1 6 7 5 1 87 110 54 44 2 3 2 3 1 4 1 4 4 4 4 4 2 2 2 2 27 5 23 1 12 0 10 7 40 35 15 15 40 35 15 048 208 230 1 60 2...

Page 12: ...witch to protect against excessive discharge pressures due to a blocked condenser coil or a condenser motor failure 3 A Low Pressure Loss of Charge Switch to protect against loss of refrigerant charge If either of the above safety controls opens the refrigerant system will be locked out The lock out of the system can be reset by opening the 24V circuit either at the room thermostat or at the unit ...

Page 13: ...re readings 3 Using an inclined manometer determine the pressure drop across a dry indoor coil Since the moisture on an indoor coil may vary greatly measuring the pressure drop across a wet coil under field conditions would be inaccurate To assure a dry coil the compressors should be de energized while the test is being run 4 Knowing the pressure drop across a dry coil the actual CFM through the u...

Page 14: ...month Replace disposable or clean permanent type as necessary DO NOT replace permanent type with disposable MOTORS Indoor fan and outdoor fan motors are permanently lubricated and require no maintenance OUTDOOR COIL Dirt should not be allowed to accumulate on the outdoor coil surface or other parts in the air circuit Cleaning should be as often as necessary to keep coil clean Use a brush vacuum cl...

Page 15: ...035 12046 003 A 0204 Unitary Products Group 15 ...

Page 16: ...ducts Group 5005 York Drive Norman Oklahoma 73069 Subject to change without notice Printed in U S A 035 12046 003 A 0204 Copyright 2004 by Unitary Products Group All Rights Reserved Supersedes 035 12046 002 A 0302 ...

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