York SUNLINE 2000 D1EE 048 Installation Instruction Download Page 13

HEAT ANTICIPATOR SETPOINTS

It is important that the anticipator setpoint be correct. Too high

of a setting will result in longer heat cycles and a greater

temperature swing in the conditioned space. Reducing the

value below the correct setpoint will give shorter “ON” cycles

and may result in the lowering of the temperature within the

conditioned space. Refer to Table 10 for the required heat

anticipator setting.

CHECKING SUPPLY AIR CFM

The speed of the supply air blower will depend on the required

CFM, the unit accessories and the static resistances of both the

supply and the return air duct systems. With this information,

the speed for the supply air blower can be determined from the

static resistance and blower performance data on Tables 3 thru

6.

Knowing the required blower RPM and the blower motor HP,

the speed setting for the direct-drive supply air motor can be

determined.

The setting (turns open) for the optional belt-drive supply air

motor pulley can be determined from Table 11.

OPTIONAL BELT-DRIVE BLOWER

All units with belt-drive blowers have single-speed motors. The

variable pitch pulley on the blower motor can be adjusted to

obtain the desired supply air CFM. Refer to Table 7 for blower

motor and drive data. The tension on the belts should be

adjusted as shown in Figure 7.

Start the supply air blower motor. Adjust the resistances in both

the supply and the return air duct systems to balance the air

distribution throughout the conditioned space. The job

specifications may require that this balancing be done by

someone other than the equipment installer.

To check the supply air CFM after the initial balancing has been

completed:

1. Remove the (two)

#

$

" dot plugs from the holes located on

the filter access panel side of the unit.

2. Insert at least 8" of 1/4 inch tubing into each of these holes

for sufficient penetration into the air flow on both sides of

the evaporator coil.

NOTE: The tubes must be inserted and held in a position

perpendicular to the air flow so that velocity pres-

sure will not affect the static pressure readings.

3. Using an inclined manometer, determine the pressure drop

across a dry indoor coil. Since the moisture on an indoor

coil may vary greatly, measuring the pressure drop across

a wet coil under field conditions would be inaccurate. To

assure a dry coil, the compressors should be de-energized

while the test is being run.

4. Knowing the pressure drop across a dry coil, the actual

CFM through the unit can be determined from the curve in

Figure 8.

WARNING:Failure to properly adjust the total system air quan-

tity can result in poor system performance.

NOTE: DE-ENERGIZE THE COMPRESSORS BEFORE

TAKING ANY TEST MEASUREMENTS TO ASSURE

A DRY INDOOR COIL.

035-12046-003-A-0204

Unitary Products Group

13

TURNS

OPEN*

BLOWER DRIVE RANGE (RPM)

3 TON

4 TON

5 TON

5

4

3

2

1

0

780

842

904

966

1028

1090

790

856

922

988

1054

1120

850

924

998

1072

1246

1220

*

Pulley can be adjusted in half-turn increments.

TABLE 11

- BELT-DRIVE SUPPLY AIR

MOTOR PULLEY ADJUSTMENT

SPAN LE

NGTH

DEFL FO

RCE

* NEVER LOOSEN

(A)

(C)*

(D)

CAUTION

Procedure for adjusting belt tension:

1. Loosen nut (D) from the motor mount.

2. Never loosen nuts (C) from each other while loosening nut (D).

3. Adjust the tension by turning bolt (B).

4. Do not loosen the four nuts (top and bottom) (A); unless additional tensioning

distance is required; immediately re-tighten these bolts if loosened.

5. Use a belt tension checker to apply a perpendicular force to one belt at the

midpoint of the span as shown. The deflection force should be applied

until a specific deflection distance of 4mm (5/32")is obtained. To determine

the deflection distance from normal position, use a straight edge from

sheave to sheave as a reference line. The recommended deflection force

is as follows:

Tension new belts at the max. deflection force recommended for the belt

section. Check the belt tension at least two times during the first 24 hours of

operation. Any re-tensioning should fall between the min. and max.

deflection force values.
6. After adjusting, re-tighten nut (D) against the motor mount taking care not

to loosen nuts (C).

(B)

FIG. 7

- BELT ADJUSTMENT

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

750

1250

1750

2250

2750

3250

3750

036

048

NOMINAL CFM

PRE

SS

URE DROP

 (I

WG)

060

FIG. 8

- PRESSURE DROP ACROSS A DRY

EVAPORATOR COIL VS SUPPLY AIR CFM,

WITHOUT AIR FILTERS

Summary of Contents for SUNLINE 2000 D1EE 048

Page 1: ... Air Damper Accy 530 18 N1 8V Coil Guard 530 18 N7 1V Electric Heater Accessory 530 18 N7 2V Fuse Block Accessory 690 15 N25V Low Ambient to 0 F Renewal Parts Refer to Parts Manual for complete listing of replacement parts on this equipment All forms referenced in this instruction may be ordered from Standard Register Toll Free Tel 877 318 9675 Fax 877 379 7920 APPROVALS Design certified by U L an...

Page 2: ...2 Physical Data 4 3 Blower Perf 3 5 Ton Direct Drive 8 4 Blower Perf 3 4 Ton Belt Drive 9 5 Blower Perf 5 Ton Belt Drive 10 6 Static Resistances 11 7 Motor and Drive Data Belt Drive 11 8 Electrical Data Direct Drive 11 9 Electrical Data Belt Drive 11 10 Heat Anticipator Setting 12 11 Motor Pulley Adjustment 13 FIGURES No Description Page 1 Center of Gravity 3 2 Recommended Drain Piping 4 3 Economi...

Page 3: ... ITS WEIGHT IS DISTRIBUTED EQUALLY ON THE CABLES SO THAT IT WILL LIFT EVENLY Units may also be moved or lifted with a forklift Slotted openings in the base rails are provided for this purpose LENGTH OF FORKS MUST BE A MINIMUM OF 42 Remove the nesting brackets from the four corners on top of the unit All screws that are removed when taking these brackets off must be replaced on the unit Refer to Ta...

Page 4: ... unit The switch must be separate from all other circuits Refer to Figure 5 for installation location If any of the wire supplied with the unit must be replaced replacement wire must be of the type shown on the wiring diagram Electrical lines must be sized properly to carry the load USE COPPER CONDUCTORS ONLY Each unit must be wired with a separate branch circuit fed directly from the meter panel ...

Page 5: ... the sensor as follows Wire 73 to terminal Wire 74 to terminal S 5 Assemble the LH and RH side plates to the top cover 2 screws each side to form the hood Apply gasketing to the flange surface on each side plate Extend gasketing 1 4 beyond top and bottom of each flange to insure ade quate corner sealing Secure this assembly to the unit back panel upper right hand corner First remove screw C on uni...

Page 6: ...C O O L I N G O R H A V E A N D E L E C T R I C H E A T A C C E S S O R Y W I T H T W O S T A G E S O F H E A T U S E T H E R M O S T A T 2 T H 0 4 7 1 0 2 4 A D D J U M P E R COOLING HEATING 24 VOLT THERMOSTAT R C R H Y 1 Y 2 W 1 W 2 G L E D 1 L E D 2 C O M A 1 A 2 T T B R Y 1 Y 2 G B X N W 2 W 1 T H E R M O S T A T 1 T E R M I N A L S U N I T T E R M I N A L S T R I P T B 1 2 4 V O L T T R A N S...

Page 7: ...lled outdoors Overhanging structures or shrubs should not obstruct the outdoor coil nor the fan outlet HOLE KNOCKOUT SIZE DIA USED FOR A 7 8 Control Wiring Side or Bottom B 2 Power Wiring Side or Bottom Knockouts in the bottom of the unit can be located by the slice in the insulation Do not remove the 2 knockout ring UTILITIES ENTRY DATA FILTER ACCESS ELECTRIC HEAT ACCESS B POWER WIRING ENTRY A B ...

Page 8: ...rnal Static Pressure IWG 0 20 0 30 0 40 0 50 0 60 0 70 0 80 0 90 1 00 CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts CFM Watts 036 HI MED LOW 1684 1487 800 710 1631 1464 780 690 1699 1582 1421 825 750 670 1650 1524 1367 785 720 650 1570 1410 1315 755 690 620 1430 1324 1246 725 650 605 1360 1260 1185 700 630 590 1280 1185 1110 680 610 570 1180 1100 1020 655 590 545 ...

Page 9: ...S FIRED HEAT EXCHANGERS REFER TO THE STATIC RESISTANCES TABLE FOR RESISTANCE VALUES ON APPLICATIONS OTHER THAN GAS ELECTRIC UNITS WITH SIDE DUCT AIRFLOWS UNIT SIZE MBH AIR FLOW CFM Available External Static Pressure IWG 0 20 0 30 0 40 0 50 0 60 0 70 0 80 RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts 036 2000 843 860 880 925 919 1005 956 1065 993 1145 1030 1195 1067 1235 190...

Page 10: ...1001 910 1600 864 770 908 805 948 835 987 870 1500 882 740 926 780 965 830 5 TON GAS HEAT VALUES SHOWN 230 460 575 VOLTS Side Duct Connections UNIT SIZE MBH AIR FLOW CFM Available External Static Pressure IWG 0 90 1 00 1 10 1 20 1 30 1 40 1 50 RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts RPM Watts 060 2500 2400 1193 1665 2300 1170 1580 1202 1620 2200 1148 1480 1180 1530 2100 1121 13...

Page 11: ...ER SUP PLY VOLTAGE LIMITATIONS SEE NOTE 1 COMPRESSOR COND FAN MOTOR FLA SUPPLY AIR BLOWER MOTOR FLA TOTAL UNIT AMPACITY AMPS MAX FUSE SIZE SEE NOTE 2 AMPS MAX HACR BREAKER SIZE AMPS MIN MAX RLA LRA 036 208 230 1 60 208 230 3 60 460 3 60 575 3 60 187 187 414 518 253 253 504 630 16 7 13 1 6 7 5 1 87 110 54 44 2 3 2 3 1 4 1 4 4 4 4 4 2 2 2 2 27 5 23 1 12 0 10 7 40 35 15 15 40 35 15 048 208 230 1 60 2...

Page 12: ...witch to protect against excessive discharge pressures due to a blocked condenser coil or a condenser motor failure 3 A Low Pressure Loss of Charge Switch to protect against loss of refrigerant charge If either of the above safety controls opens the refrigerant system will be locked out The lock out of the system can be reset by opening the 24V circuit either at the room thermostat or at the unit ...

Page 13: ...re readings 3 Using an inclined manometer determine the pressure drop across a dry indoor coil Since the moisture on an indoor coil may vary greatly measuring the pressure drop across a wet coil under field conditions would be inaccurate To assure a dry coil the compressors should be de energized while the test is being run 4 Knowing the pressure drop across a dry coil the actual CFM through the u...

Page 14: ...month Replace disposable or clean permanent type as necessary DO NOT replace permanent type with disposable MOTORS Indoor fan and outdoor fan motors are permanently lubricated and require no maintenance OUTDOOR COIL Dirt should not be allowed to accumulate on the outdoor coil surface or other parts in the air circuit Cleaning should be as often as necessary to keep coil clean Use a brush vacuum cl...

Page 15: ...035 12046 003 A 0204 Unitary Products Group 15 ...

Page 16: ...ducts Group 5005 York Drive Norman Oklahoma 73069 Subject to change without notice Printed in U S A 035 12046 003 A 0204 Copyright 2004 by Unitary Products Group All Rights Reserved Supersedes 035 12046 002 A 0302 ...

Reviews: