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4. All piping should be cleaned of dirt and scale by hammering

on the outside of the pipe and blowing out the loose dirt and
scale. Before initial start-up, be sure that all of the gas lines
external to the unit have been purged of air.

5. The gas supply should be a separate line and installed in

accordance with all safety codes as prescribed under “Limi-
tations”. After the gas connections have been completed,
open the main shut-off valve admitting normal gas pressure
to the mains. Check all joints for leaks with soap solution or
other material suitable for the purpose. NEVER USE A
FLAME.

6. The furnace and its individual manual shut-off valve must

be disconnected from the gas supply piping system during
any pressure testing of that system at test pressures in
excess of 1/2 psig (3.48 kPa).

The furnace must be isolated from the gas supply piping
system by closing its individual manual shut-off valve dur-
ing any pressure testing of the gas supply piping system at
test pressures equal to or less than 1/2 psig (3.48kPa).

FLUE VENT HOOD

The flue vent hood with screen is not shipped attached. This
hood must be installed to assure proper unit operation. The
hood must be fastened to the outside of the gas heat access
panel with the screws provided in the bag attached to the inside
of the combustion compartment.

The flue vent hood is installed by inserting the top flange of the
hood into the slotted opening in the access panel, positioning
the vent screen between the hood flanges and the access
panel, and securing in place using 2 screws.

FIG. 4 - FLUE VENT HOOD

MODELS

D3GH

018

024

030

036

EVAPORATOR

BLOWER

CENTRIFUGAL BLOWER (Dia. x Wd. in.)

9 x 6

10 x 8

10 x 8

10 x 10

FAN MOTOR HP (THREE SPEED)

1

3

1

3

1

3

1

2

EVAPORATOR

COIL

ROWS DEEP

3

3

3

3

FINS PER INCH

14

14

14

14

FACE AREA (Sq. Ft.)

4.3

4.3

4.3

4.3

CONDENSER

FAN

PROPELLER DIA. (in.)

18

18

18

18

FAN MOTOR HP

1

4

1

4

1

4

1

4

NOM. CFM TOTAL

2,000

2,000

2,200

2,400

CONDENSER

COIL

ROWS DEEP

1

2

2

2

FINS PER INCH

21

16

16

16

FACE AREA (Sq. Ft.)

11.7

11.7

11.7

11.7

CHARGE

REFRIGERANT 22 (lbs./oz.)

5/6

8/4

7/0

7/0

UNIT WEIGHT

lbs.

348

376

395

416

TABLE 6 - PHYSICAL DATA

MODEL

D3GH

POWER

SUPPLY

VOLTAGE

LIMITATIONS

(SEE NOTE 1)

COMPRESSOR

COND.

FAN

MOTOR,

FLA

SUPPLY

AIR

BLOWER

MOTOR,

FLA

TOTAL

UNIT

AMPACITY,

AMPS

MAX.

FUSE

SIZE,

(SEE NOTE 2)

AMPS

MAX.

HACR

BREAKER

SIZE,

AMPS

MIN.

WIRE

SIZE,

AWG

(SEE NOTE 3)

MIN.

MAX.

RLA

LRA

018

208/230-1-60

187

253

9.0

48.0

1.5

2.6

15.4

20

20

12

024

208/230-1-60

187

253

10.9

61.0

1.5

2.6

17.7

25

25

12

030

208/230-1-60

187

253

12.8

69.0

1.5

2.6

20.1

30

30

10

036

208/230-1-60

187

253

17.9

87.0

1.5

4.4

28.3

45

45

10

NOTES:

1. Utilization Range “A” in accordance with ARI Standard 110.
2. Dual element, time delay type.
3. Based on 75

°

C copper conductors.

TABLE 7 - ELECTRICAL DATA

GAS HEAT
ACCESS PANEL

VENT OUTLET
AIR HOOD

VENT OUTLET
SCREEN

530.44-N5Y

6

Unitary Products Group

Summary of Contents for STELLAR 2000 D3GH018

Page 1: ...AGE AIR CONDITIONERS GAS ELECTRIC AIR COOLED Supersedes 530 44 N5Y 893 530 44 N5Y 1294 MODELS D3GH018 THRU 036 12 SEER 035 12491 INSTALLATION INSTRUCTION Installer should pay particular attention to the words NOTE CAUTION and WARNING Notes are intended to clarify or make the installation easier Cautions are given to prevent equipment damage Warnings are given to alert installer that personal injur...

Page 2: ...n 6 Flue Vent Hoods 6 SEQUENCE OF OPERATION Heating 8 Cooling 8 START UP Pre start Check List 8 Operating Instructions 9 To Turn Off Gas To Unit 9 Post Start Check List 9 Manifold Gas Pressure Adjustment 9 Burner Instructions 9 Hot Surface Ignitor Instructions 10 Remote Sensor Instructions 10 Adjustment of Temperature Rise 10 Checking Gas Input 10 Secure Owner s Approval 10 MAINTENANCE Normal Main...

Page 3: ...remove any packaging until the unit is near the place of installation Rig unit with slings placed under the unit Spreader bars of suffi cient length should be used across the top of the unit BEFORE LIFTING A UNIT MAKE SURE THAT ITS WEIGHT IS DISTRIBUTED EQUALLY ON THE CABLES SO THAT IT WILL LIFT EVENLY Units may also be moved or lifted with a fork lift Slotted openings in the skid are provided for...

Page 4: ... be electrically grounded in accordance with local codes or in their absence with the N E C C E C Voltage tolerances which must be maintained at the compressor termi nals during starting and running conditions are indicated on the unit Rating Plate and Table 7 Thewiring entering the cabinetmust be provided with mechani cal strain relief A fused disconnect switch should be field provided for the un...

Page 5: ...such as Gaskolac or Stalastic and compounds such as Rectorseal 5 Clyde s or John Crane may be used Input Capacity Mbh Output Capacity Mbh Available On Models Gas Rate1 Ft 3 Hr Temp Rise F At Full Input2 Min Max 36 28 11 2 2 TON 37 15 45 36 28 21 2 TON 37 15 45 54 42 2 TON 56 20 50 54 42 21 2 TON 56 25 55 54 42 3 TON 56 20 50 75 60 21 2 3 TON 74 25 55 75 60 31 2 TON 74 25 55 90 70 3 31 2 TON 93 25 ...

Page 6: ...he flue vent hood is installed by inserting the top flange of the hood into the slotted opening in the access panel positioning the vent screen between the hood flanges and the access panel and securing in place using 2 screws FIG 4 FLUE VENT HOOD MODELS D3GH 018 024 030 036 EVAPORATOR BLOWER CENTRIFUGAL BLOWER Dia x Wd in 9 x 6 10 x 8 10 x 8 10 x 10 FAN MOTOR HP THREE SPEED 1 3 1 3 1 3 1 2 EVAPOR...

Page 7: ...673 4 301 2 OVERALL GAS CONTROL SERVICE ACCESS COMPARTMENT PANEL 287 8 BLOWER SERVICE ACCESS COMPARTMENT PANEL 9 9 2 1 Units may be installed on combustible floors made from wood or class A B or C roof covering material 2 Units must be installed outdoors Overhanging structures or shrubs should not obstruct condenser air discharge outlet 3 32 maximum horizontal extension overhang NOTE A 1 clearance...

Page 8: ...E If the flame is neither sensed nor established at first attempt the control will attempt 11 more trials before entering into a lockout If the flame is sensed the blower on delay period begins The flame failure response is reset between more than 0 5 seconds and less than or equal to 0 8 seconds 10 seconds after initial flame sense If the flame is established after the completion of on delay time...

Page 9: ...T START CHECK LIST GAS After the entire control circuit has been energized and the heating section is operating make the following checks 1 Check for gas leaks in the unit piping as well as the supply piping 2 Check for correct manifold gas pressures See Checking Gas Input 3 Check the supply gas pressure It must be within the limits shown on rating nameplate Supply pressure should be checked with ...

Page 10: ...me needed for one revolution of the hand on the smallest dial on the meter A typical gas meter usually has a 1 2 or a 1 cubic foot test dial 3 Using the number of seconds for each revolution and the size of the test dial increment find the cubic feet of gas consumed per hour from Table 9 If the actual input is not within 5 of the furnace rating with allowance being made for the permissible range o...

Page 11: ...f each heating season make a visual check of the main burner flame If it is not possible to adjust for the proper flame the burners may need cleaning TO CLEAN BURNERS Remove them from the furnace as explained in Burner Instructions Clean burners with hot water applied along top of the burner COMBUSTION AIR DISCHARGE Visually inspect discharge outlet periodically to insure soot and dirt buildup is ...

Page 12: ...Unitary Products Group P O Box 1592 York Pennsylvania USA 17405 1592 Subject to change without notice Printed in U S A Copyright by York International Corporation 1995 All Rights Reserved 530 44 N5Y ...

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