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LIMITATIONS

These units must be installed in accordance with the following
national and local safety codes.

1. National Electrical Code ANSI/NFPS No. 70 or Canadian

Electrical Code Part 1, C22.1 (latest editions)

2. National Fuel Gas Code Z223.1 or CAN/CGA B149.1 or .2

Installation Code.

3. Local gas utility requirements.

4. Local plumbing and waste water codes and other applica-

ble local codes.

Refer to Table 1 for unit application data and to Table 2 for gas
heat application data.

If components are to be added to a unit to meet local codes,
they are to be installed at the dealer’s and/or the customer’s
expense.

Size of unit for proposed installation should be based on heat
loss calculations made according to methods of the Air Condi-
tioning Contractors of America.

LOCATION

Use the following guidelines to select a suitable location for
these units.

1. Unit is designed for outdoor installation only.

2. Condenser must have an unlimited supply of air. Where a

choice of location is possible, position unit on either north
or east side of building.

WARNING:Excessive exposure of this furnace to contami-

nated combustion air  may result equipment dam-
age or personal injury. Typical contaminates
include: permanent wave solutions, chlorinated
waxes and cleaners, chlorine based swimming
pool chemicals, water softening chemicals, carbon
tetrachloride, Halogen type refrigerants, cleaning
solvents (e.g. perchloroethylene), printing inks,
paint removers, varnishes, hydrochloric acid, ce-
ments and glues, antistatic fabric softeners for
clothes dryers, masonry acid washing materials.

3. For ground level installation, use a level concrete slab with

a minimum thickness of 4 inches. The length and width
should be at least 6 inches greater than the unit base. Do
not tie the slab to the building foundation.

4. For roof top installation, be sure the structure will support

the weight of the unit plus any field installed components.
Unit must be installed on a level roof curb or appropriate
angle iron frame providing adequate support under the
compressor/condenser section.

5. Maintain level tolerance of unit to 1/8" maximum.

RIGGING OR HANDLING

Care must be exercised when moving the unit. Do not remove
any packaging until the unit is near the place of installation. Rig
unit with slings placed under the unit. Spreader bars of suffi-
cient length should be used across the top of the unit.

BEFORE LIFTING A UNIT, MAKE SURE THAT ITS WEIGHT
IS DISTRIBUTED EQUALLY ON THE CABLES SO THAT IT
WILL LIFT EVENLY.

Units may also be moved or lifted with a fork-lift. Slotted
openings in the skid are provided for this purpose.

Refer to Table 4 for unit weights and to Figure 1 for approximate
center of gravity.

CLEARANCES

All units require certain clearances for proper operation and
service. Installer must make provisions for adequate combus-
tion and ventilation air in accordance with Section 5.3, Air for
Combustion and Ventilation of the National Fuel Gas Code,
ANSI Z223.1 (in U.S.A.) or Sections 7.2, 7.3 or 7.4 of  Gas
Installation Codes CAN/CGA-B149.1 and .2 (in Canada)
and/or applicable provisions of the local building codes. Refer
to Figure 5 for the clearances required for combustible con-
struction, servicing, and proper unit operation.

WARNING:Do not permit overhanging structures or shrubs to

obstruct the condenser air discharge, combustion
air inlet or vent outlet.

DUCT WORK

Duct work should be designed and sized according to the
methods of the Air Conditioning Contractors of America
(ACCA), as set forth in their Manual K.

A closed return duct system shall be used. This shall not
preclude use of economizers or ventilation air intake. Flexible
joints may be used in the supply and return duct work to
minimize the transmission of noise.

CAUTION: When fastening duct work to the side duct flanges

on the unit, insert the screws through the duct
flanges only. DO NOT insert the screws through
the casing. Outdoor duct work must be insulated
and waterproofed.

NOTE: Be sure to note supply and return openings.

Refer to Figure 5 for information concerning side supply and
return air duct openings.

INSTALLATION

Model D3GH

018

024

030

036

Voltage Variation
         Min./Max.

1

187/253

Cooling

Wet Bulb Temp.

F) of Air on Evap.

Coil, Min./Max.

57/72

57/72

57/72

57/72

Dry Bulb Temp.

F) of Air on Cond.

Coil, Min./Max.

45/120

45/120

45/120

45/120

Heating

Minimum Ambient
Temperature. 

F)

-40

-40

-40

-40

1

Utilization range “A” in accordance with ARI Standard 110.

TABLE 1 - UNIT APPLICATION DATA

APPROXIMATE
CENTER OF
GRAVITY

FRONT

67-3/4

30

30-1/2

15-1/8

FIG. 1 - CENTER OF GRAVITY

530.44-N5Y

Unitary Products Group

3

Summary of Contents for STELLAR 2000 D3GH018

Page 1: ...AGE AIR CONDITIONERS GAS ELECTRIC AIR COOLED Supersedes 530 44 N5Y 893 530 44 N5Y 1294 MODELS D3GH018 THRU 036 12 SEER 035 12491 INSTALLATION INSTRUCTION Installer should pay particular attention to the words NOTE CAUTION and WARNING Notes are intended to clarify or make the installation easier Cautions are given to prevent equipment damage Warnings are given to alert installer that personal injur...

Page 2: ...n 6 Flue Vent Hoods 6 SEQUENCE OF OPERATION Heating 8 Cooling 8 START UP Pre start Check List 8 Operating Instructions 9 To Turn Off Gas To Unit 9 Post Start Check List 9 Manifold Gas Pressure Adjustment 9 Burner Instructions 9 Hot Surface Ignitor Instructions 10 Remote Sensor Instructions 10 Adjustment of Temperature Rise 10 Checking Gas Input 10 Secure Owner s Approval 10 MAINTENANCE Normal Main...

Page 3: ...remove any packaging until the unit is near the place of installation Rig unit with slings placed under the unit Spreader bars of suffi cient length should be used across the top of the unit BEFORE LIFTING A UNIT MAKE SURE THAT ITS WEIGHT IS DISTRIBUTED EQUALLY ON THE CABLES SO THAT IT WILL LIFT EVENLY Units may also be moved or lifted with a fork lift Slotted openings in the skid are provided for...

Page 4: ... be electrically grounded in accordance with local codes or in their absence with the N E C C E C Voltage tolerances which must be maintained at the compressor termi nals during starting and running conditions are indicated on the unit Rating Plate and Table 7 Thewiring entering the cabinetmust be provided with mechani cal strain relief A fused disconnect switch should be field provided for the un...

Page 5: ...such as Gaskolac or Stalastic and compounds such as Rectorseal 5 Clyde s or John Crane may be used Input Capacity Mbh Output Capacity Mbh Available On Models Gas Rate1 Ft 3 Hr Temp Rise F At Full Input2 Min Max 36 28 11 2 2 TON 37 15 45 36 28 21 2 TON 37 15 45 54 42 2 TON 56 20 50 54 42 21 2 TON 56 25 55 54 42 3 TON 56 20 50 75 60 21 2 3 TON 74 25 55 75 60 31 2 TON 74 25 55 90 70 3 31 2 TON 93 25 ...

Page 6: ...he flue vent hood is installed by inserting the top flange of the hood into the slotted opening in the access panel positioning the vent screen between the hood flanges and the access panel and securing in place using 2 screws FIG 4 FLUE VENT HOOD MODELS D3GH 018 024 030 036 EVAPORATOR BLOWER CENTRIFUGAL BLOWER Dia x Wd in 9 x 6 10 x 8 10 x 8 10 x 10 FAN MOTOR HP THREE SPEED 1 3 1 3 1 3 1 2 EVAPOR...

Page 7: ...673 4 301 2 OVERALL GAS CONTROL SERVICE ACCESS COMPARTMENT PANEL 287 8 BLOWER SERVICE ACCESS COMPARTMENT PANEL 9 9 2 1 Units may be installed on combustible floors made from wood or class A B or C roof covering material 2 Units must be installed outdoors Overhanging structures or shrubs should not obstruct condenser air discharge outlet 3 32 maximum horizontal extension overhang NOTE A 1 clearance...

Page 8: ...E If the flame is neither sensed nor established at first attempt the control will attempt 11 more trials before entering into a lockout If the flame is sensed the blower on delay period begins The flame failure response is reset between more than 0 5 seconds and less than or equal to 0 8 seconds 10 seconds after initial flame sense If the flame is established after the completion of on delay time...

Page 9: ...T START CHECK LIST GAS After the entire control circuit has been energized and the heating section is operating make the following checks 1 Check for gas leaks in the unit piping as well as the supply piping 2 Check for correct manifold gas pressures See Checking Gas Input 3 Check the supply gas pressure It must be within the limits shown on rating nameplate Supply pressure should be checked with ...

Page 10: ...me needed for one revolution of the hand on the smallest dial on the meter A typical gas meter usually has a 1 2 or a 1 cubic foot test dial 3 Using the number of seconds for each revolution and the size of the test dial increment find the cubic feet of gas consumed per hour from Table 9 If the actual input is not within 5 of the furnace rating with allowance being made for the permissible range o...

Page 11: ...f each heating season make a visual check of the main burner flame If it is not possible to adjust for the proper flame the burners may need cleaning TO CLEAN BURNERS Remove them from the furnace as explained in Burner Instructions Clean burners with hot water applied along top of the burner COMBUSTION AIR DISCHARGE Visually inspect discharge outlet periodically to insure soot and dirt buildup is ...

Page 12: ...Unitary Products Group P O Box 1592 York Pennsylvania USA 17405 1592 Subject to change without notice Printed in U S A Copyright by York International Corporation 1995 All Rights Reserved 530 44 N5Y ...

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