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036-33072-001 Rev. A (0601)

Unitary Products Group

3

GENERAL

Our units are designed to accommodate the ever-changing
installation requirements of today's market. All models 5 -25
tons are shipped as factory-charged unitized packages.
These units are designed to allow easy passage through
doors, hallways and elevators. All models are designed for
free-standing mounting on the floor. All unit components are
securely mounted inside the heavy gauge "Galvalume" steel
cabinet. All units are lined with 1/2" thick -2 Ib density acous-
tical insulation to ensure the quietest operation. All models
are provided with medium- efficiency 2" thick throwaway fil-
ters. All models are shipped with vertical evaporator fan dis-
charge

as

standard.

The

evaporator

fan

discharge

configuration is field convertible on all units. An optional dis-
charge plenum is available for horizontal 'free-blow' applica-
tions.

The 5 ton model has a single refrigerant circuit. The 8
through 20 ton models are dual compressor units with two
independent compressor/condenser circuits. The 25 ton
model has three independent compressor/condenser circuits.
Evaporator coils are of copper tube and rippled aluminum
plate fin construction. The high-efficiency tube-in-tube con-
densers feature a convoluted inner tube design for optimum
performance. Standard models feature a copper inner tube
surrounded by a steel outer tube, and carry a 400 psig work-
ing pressure rating. Multiple refrigerant circuit models feature
internally manifolded condensers (single water in, water out
connection).

High efficiency Scroll compressors are used in all models,
mounted on durable rubber isolators to reduce vibration and
noise while operating. Each refrigerant circuit is equipped
with high pressure and low pressure switches. All models are
equipped with an adjustable thermal expansion valve (with
external equalizer), one valve per circuit. Each refrigerant cir-
cuit is also equipped with a liquid line filter drier, sight glass/
moisture indicator, and service access ports. An electrically

re-setable lock-out relay will shut off the compressor in the
event of pressure switch trip during operation. Control circuit
operates on 24V, and features an oversized transformer.
Optional anti-short circuit timers can be field/factory installed.

Installation time is minimized with all models. When planning
an installation consider power supply, thermostat, conden-
sate drain line, duct run, and service clearances. A remote
thermostat device is field supplied and installed to control the
unit operation. Attachments to the unit include the bolt-on fil-
ter frame (20 and 25 ton only), and factory supplied discharge
duct flanges.

Service access doors are equipped with lifting handles, and
are located on all sides of the unit to allow easy servicing of
all components. The compressor access door is supplied with
knock-outs allowing gauge lines to be installed and readings
to be taken with the machine in operation. In addition there
are removable viewing ports to allow observation of the sight
glass without removing the access door.

All units are equipped with centrifugal blowers combined with
variable pitch adjustable pulleys. Forward curved double
width, double inlet blowers are used for evaporator air move-
ment. All models employ a draw-through air flow arrange-
ment. Large evaporator coil face areas reduce noise levels,
air pressure drops, and minimize potential condensate blow-
off .All blower wheels are galvanized steel, with solid steel
shafts supported in permanently lubricated ball bearings. V-
belts drive all models and blower RPM can be adjusted
through the motor sheave.

ONLY QUALIFIED PERSONNEL SHOULD PER-
FORM INSTALLATION AND SERVICE OF UNITS.

CAUTION

Summary of Contents for SINGLE PACKAGE AIR CONDITIONING CU060

Page 1: ...NUAL WATER COOLED AIR CONDITIONING UNITS MODELS CU060 096 120 180 240 300 036 33072 001 Rev A 0601 CONTENTS GENERAL 3 INSTALLATION 4 GENERAL DATA 5 DIMENSIONAL DATA 6 WATER PIPING 8 DUCTWORK 11 EVAPOR...

Page 2: ...ONAL DATA 6 WATER PIPING 8 CONDENSOR PRESSURE CONTROL 9 DUCTWORK 11 SUPPLY AIR I RETURN AIR CONFIGURATION 11 EVAPORATOR BLOWER DISCHARGE CONVERSION 12 ELECTRICAL WIRING 12 MOTOR AND PULLEY DATA 16 BLO...

Page 3: ...essure switches All models are equipped with an adjustable thermal expansion valve with external equalizer one valve per circuit Each refrigerant cir cuit is also equipped with a liquid line filter dr...

Page 4: ...no leaks have occurred during shipment Install gauge set to high and low pressure ports to confirm pressure has been maintained and no leaks have occurred during shipment Repair any damage prior to in...

Page 5: ...these units outdoors or in any area where the surrounding temperature may drop below 32 degrees F LOCK ALL ELECTRICAL POWER SUPPLY SWITCHES IN THE OFF POSITION BEFORE INSTALLING THE UNIT FAILURE TO DI...

Page 6: ...036 33072 001 Rev A 0601 6 Unitary Products Group DIMENSIONAL DATA FIGURE 2 DIMENSIONS CU060 CU096 CU120...

Page 7: ...036 33072 001 Rev A 0601 Unitary Products Group 7 FIGURE 3 DIMENSIONS CU180...

Page 8: ...e provided on the water supply and return lines if noise and vibration trans mission could be a problem Water piping should include shutoff balancing valves so that the unit can be serviced without sh...

Page 9: ...justing screw clockwise will lower the opening point and lower the condensing pressure being maintained If mains water is being used make sure the valve closes soon after the compressor stops If the f...

Page 10: ...036 33072 001 Rev A 0601 10 Unitary Products Group FIGURE 5 WATERSIDE PRESSURE DROP STANDARD UNIT MANIFOLDED CONDENSERS...

Page 11: ...m the con ditioned space 5 15 ton models with optional return air grille or mechanical room 20 and 25 ton models If a ducted return is desired duct connection flanges may be secured directly to the ai...

Page 12: ...ion In order to utilize the rear vertical or rear horizontal dis charge on 5 through 15 ton models the upper fan module must be rotated a Disconnect power wiring at motor terminal box b Remove corner...

Page 13: ...utilizing space or return air thermostatic controls A low volt age terminal block is provided for hook up of conventional or programmable thermostats The CU6300 25 ton models feature three independen...

Page 14: ...1800 64 65 31 20 25 23 80 40 30 CU240A 208 230 3 60 460 3 60 575 3 60 2 2 2 33 6 17 3 13 5 225 0 114 0 80 0 5 00 5 00 5 00 14 0 6 6 5 7 1800 1800 1800 89 60 45 53 36 08 110 60 45 CU300A 208 230 3 60...

Page 15: ...77 760 1 91 797 2 05 837 2 21 878 2 38 919 2 54 960 2 70 1001 2 87 1040 3 05 CU180A 5400 645 1 52 709 1 79 770 2 06 829 2 35 885 2 65 939 2 96 991 3 28 1042 3 61 1092 3 96 1140 4 32 1190 4 71 6000 700...

Page 16: ...l rotate in either direction depending upon phasing of the power Since there is a 50 50 chance of connecting power in such a way as to cause rota tion in the reverse direction it is important to ensur...

Page 17: ...nal protector will trip If opposite rotation is needed disconnect and reverse any two leads of the three phase supply Reconnect power and observe for correct rotation Observe unit operation and check...

Page 18: ...036 33072 001 Rev A 0601 18 Unitary Products Group FIGURE 7 TYPICAL WIRING DIAGRAM 208 230V 3PH 60 HZ...

Page 19: ...w is properly set Check that the blower wheel is tight on the shaft and that the hub set screws are properly torqued DRIVE BELTS Examine belts periodically for wear Glazed areas on the drive surfaces...

Page 20: ...ect to change without notice Printed in U S A 036 33072 001 Rev A 0601 Copyright by Unitary Products Group 2000 All rights reserved Supersedes Nothing Unitary 5005 Norman Product York OK Group Drive 7...

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