York PS9 DH Series Installation Manual Download Page 21

269441-UIM-A-0407

Unitary Products Group

21

Vent and Supply (Outside) Air Safety Check Procedure

Follow the procedure in ANSI Z223.1 National Fuel Gas Code. Refer to
the section on the “Recommended Procedure for Safety Inspection of
an Existing Appliance” or in Canada B149.1-00 Natural Gas and Pro-
pane Installation Code section on “Venting Systems and Air Supply for
Appliances” and all local codes. In addition to the procedure specified in
ANSI Z223.1, it is recommended that you follow the venting safety pro-
cedure below. This procedure is designed to detect an inadequate ven-
tilation system that can cause the appliances in the area to operate
improperly causing unsafe levels of Carbon Monoxide or an unsafe
condition to occur.

1.

Inspect the venting system for proper size and horizontal pitch.
Determine that there is no blockage, restriction, leakage, corrosion
or other deficiencies, which could cause an unsafe condition

2.

Close all building doors and windows and all doors.

3.

Turn on clothes dryers and TURN ON any exhaust fans, such as
range hoods and bathroom exhausts, so they shall operate at
maximum speed. Open the fireplace dampers. Do not operate a
summer exhaust fan.

4.

Follow the lighting instructions. Place the appliance being
inspected in operation. Adjust thermostat so the appliance shall
operate continuously.

5.

Test each appliance (such as a water heater) equipped with a draft
hood for spillage (down-draft or no draft) at the draft hood relief
opening after 5 minutes of main burner operation. Appliances that
do not have draft hoods need to be checked at the vent pipe as
close to the appliance as possible. Use a combustion analyzer to
check the CO2 and CO levels of each appliance. Use a draft
gauge to check for a downdraft or inadequate draft condition.

6.

After it has been determined that each appliance properly vents
when tested as outlined above, return doors, windows, exhaust
fans, fireplace dampers and any other gas burning appliance to
their normal condition.

7.

If improper venting is observed during any of the above tests, a
problem exists with either the venting system or the appliance
does not have enough combustion air (Supply Air from outside) to
complete combustion. This condition must be corrected before the
appliance can function safely.

NOTE: 

An unsafe condition exists when the CO reading exceeds 40

ppm and the draft reading is not in excess of - 0.1 in. W.C. (-25 kPa)
with all of the appliance(s) operating at the same time.

8.

Any corrections to the venting system and / or to the supply (out-
side) air system must be in accordance with the National Fuel Gas
Code Z223.1 or CAN/CGA B149.1-00 Natural Gas and Propane
Installation Code (latest editions). If the vent system must be
resized, follow the appropriate tables in Appendix G of the above
codes or for this appliance, refer to Table 8 of these instructions.

Ventilated Combustion Air

The ventilated attic space or a crawl space from which the combustion
air is taken must comply with the requirements specified in “COMBUS-
TION AIR SOURCE FROM OUTDOORS” in this instruction or in Sec-
tion 5.3, Air for Combustion and Ventilation of the National Fuel Gas
Code, ANSI Z223.1 (latest edition). This type installation requires two
properly sized pipes. One brings combustion air from a properly venti-
lated attic space or crawl space and a second pipe that extends from
the furnace vent connection (top right of unit) to the exterior of the build-
ing. Refer to Table 8 for intake pipe sizing, allowable length and elbow
usage. Follow all notes, procedures and required materials in the
SEALED COMBUSTION AIR SUPPLY section in these instructions
when installing the combustion air pipe from the unit and into a venti-
lated attic space or crawl space. DO NOT terminate vent pipe in an Attic
or Crawl Space.

Ventilated Combustion Air Termination

Refer to Figure 28 for required attic termination for the combustion air
intake pipe. For attic termination, use two 90 elbows with the open end
in a downward position. Be sure to maintain 12” (30.5 cm) clearance
above any insulation, flooring or other material. 

A crawl space combustion air installation consists of a straight pipe from
the PVC coupling on the burner box that extends into the crawl space
and terminates with a 1/4” (0.63 cm) mesh screen and no elbows.

 FIGURE 27:  

Outside and Ambient Combustion Air

GABLE
VENT

GAS
VENT

SOFFIT
VENT

VENTILATED

ATTIC

TOP ABOVE
INSULATION

OPTIONAL
INLET (a)

OUTLET
AIR (a)

VENTILATED

CRAWL SPACE

GAS
WATER
HEATER

VENTILATED

ATTIC

TOP ABOVE
INSULATION

GAS
VENT

GABLE
VENT

SOFFIT
VENT

GAS
WATER
HEATER

INLET
AIR (a)

INLET
AIR (b)

GAS
VENT

OUTLET
AIR (a)

OUTLET
AIR (b)

INLET
AIR (a)

INLET
AIR (b)

GAS
WATER
HEATER

FURNACE

1.

An opening ma

y

be used in lieu of a duct to provide to provide the outside air

suppl

y

to an appliance unless otherwise permitted b

y

the authorit

y

having

jurisdiction. The opening shall be located within 12” (30.5 cm) horizontall

y

from,

the burner level of the appliance. Refer to “AIR SOURCE FROM OUTDOORS
AND VENT AND SUPPLY AIR SAFETY CHECK” in these instructions for
additional information and safet

y

check procedure.

2.

The duct shall be either metal, or a material meeting the class 1
requirements of CAN4-S110 Standard for Air Ducts.

3.

The duct shall be least the same cross-sectional area as the free
area of the air suppl

y

inlet opening to which it connects.

4.

The duct shall terminate within 12 in (30.5 cm) above, and
within 24 in (61 cm) horizontall

y

from, the burner level of

the appliance having the largest input.

5. A square or rectangular shaped duct shall onl

y

be used

when the required free area of the suppl

y

opening is

9 in (58.06 cm ) or larger. When a square or rectangular
duct is used, its small dimensionshall not be less than
3 in (7.6 cm).

2

2

6. An air inlet suppl

y

from outdoors shall be equipped with

a means to prevent the direct entr

y

of rain and wind.

Such means shall not reduce the required free area of
the air suppl

y

opening.

7.

An air suppl

y

inlet opening from the outdoors shall

be located not less than 12” (30.5 cm) above the
outside grade level.

FURNACE

FURNACE

AIR SUPPLY OPENINGS AND DUCTS

COMBUSTION AIR SOURCE FROM OUTDOORS

1. Two permanent openings, one within 12 in (30.5 mm) of the top and

one within 12 in (30.5 mm) of bottom of the confined space,

shall communicate directl

y

or b

y

means of ducts

with the outdoors, crawl spaces or attic spaces.

Two

permanent openings,

2. One permanent openings, commencing within 12 in (30.5 mm)of the

top of the enclosure shall be permitted where the equipment has
clearances of at least 1 in (2.54 cm) from the sides and back and
6 in (15.24 cm) from the front of the appliance. The opening shall
communicate directl

y

with the outdoors and shall have a minimum

free area of:

3. The duct shall be least the same cross-sectional area as the free

area of the air suppl

y

inlet opening to which it connects.

1 square in per 3000 Btu per hour (6.45 cm 0.879 kW) of the total
input rating of all equipment located in the enclosure.

2

a.

Not less than the sum of all vent connectors in the confined space.

b.

4. The blocking effects of louvers, grilles and screens must be given

consideration in calculating free area. If the free area of a specific
louver aor grille is not known.

Summary of Contents for PS9 DH Series

Page 1: ...Gas Valve 9 Downflow Gas Piping 9 Horizontal Gas Piping 9 Electrical Wiring 11 Thermostat Chart 12 Accessory Connections 13 Typical Twinned Furnace Application 13 Single Stage Twinning Wiring Diagram...

Page 2: ...ible materials as listed under Clearances to Combustibles in Table 1 Provide clearances for servicing ensuring that service access is allowed for both the burners and blower These models ARE NOT CSA l...

Page 3: ...other storage purposes as a fire hazard may be created Never store items such as the following on near or in contact with the fur nace 1 Spray or aerosol cans rags brooms dust mops vacuum cleaners or...

Page 4: ...the cabinet to the duct connec tor Refer to the installation instructions for additional information When replacing an existing furnace if the existing plenum is not the same size as the new furnace...

Page 5: ...nges or tabs that are securely attach and sealed to the supply air duct and to the base of the furnace The transi tion duct must have insulation between the transition duct and any com bustible materi...

Page 6: ...et specifically intended for horizontal applications If a matching cooling coil is used it may be placed directly on the supply air side of the furnace and sealed to prevent leakage A warm air duct pl...

Page 7: ...e of a filter Replacement filter size is shown in Table 5 NOTES 1 Air velocity through throwaway type filters may not exceed 300 feet per minute All velocities over this require the use of high veloci...

Page 8: ...ce plenum Any branch duct rectan gular or round duct attached to the plenum must attach to the vertical plenum above the filter height The use of straps and or supports is required to support the weig...

Page 9: ...at the factory for natural gas fired operation at 0 8 000 feet 0 m 2 438 m above sea level The manifold pressure must be changed in order to manitain proper and safe operation when the furnace is ins...

Page 10: ...extremely dangerous condition resulting in premature heat exchanger failure excessive sooting high levels of carbon monoxide personal injury property damage a fire hazard and or death High altitude a...

Page 11: ...versed the control board will flash 9 times The furnace will not operate until the polarity is corrected Refer to Furnace Diag nostics section of the User s Information Maintenance Ser vice Manual pro...

Page 12: ...w Batteries BN11C01124 DP11C40124 PSC 2 STAGE COOLING READY FURNACE CONTROL SINGLE STAGE AIR CONDITIONING BN11C00124 BP11C50124 PP11C70224 THERMOSTAT THERMOSTAT THERMOSTAT HP2 Single Stage H P E RD E...

Page 13: ...furnace operates on W2 then the use of an air mixing device in the plenum to mix the air from both fur naces is strongly recommended The mixing device must be installed before any ducts that supply a...

Page 14: ...as shown in the Figure 15 1 Connect the low voltage wiring from the wall thermostat to the ter minal strip on the control board of Furnace 1 For staging applica tions the wire from thermostat W1 is co...

Page 15: ...for Type BH Gas Venting Systems IPEX System 636 PVC is certified to this standard 8 In Canada the first three feet 900 mm of the vent must be readily accessible for inspection Example An 80 000 BTUH f...

Page 16: ...proper fit support and slope on the following systems A Sealed combustion air systems from the furnace to the out side termination B Ventilated combustion air systems from the furnace to the attic or...

Page 17: ...ons 9 inches 23 cm for models 50 000 BTUH 15 kW 12 inches 30 cm for models 50 000 BTUH 15 kW C Clearance to permanently closed window 12 inches 30 cm 12 inches 30 cm D Vertical clearance to ventilated...

Page 18: ...VC street elbow as shown in Figure 18 3 Locate the rubber condensate hose in front of the blower access panel 4 Slide the hose through the hole in the top cover and insert the hose on to the barbed fi...

Page 19: ...gh a PVC or ABS pipe that is connected to the PVC coupling attached to the burner box and is terminated in the same atmospheric zone as the vent This type of installation is approved on all models Ref...

Page 20: ...uvers and grilles varies widely the installer should follow lou ver or grilles manufacturer s instructions Dampers Louvers and Grilles Canada Only 1 The free area of a supply air opening shall be calc...

Page 21: ...bow usage Follow all notes procedures and required materials in the SEALED COMBUSTION AIR SUPPLY section in these instructions when installing the combustion air pipe from the unit and into a venti la...

Page 22: ...of heat tape Wrap the drain trap and the drain line with the heat tape and secure with ties Follow the heat tape manufacturer s recommendations CONDENSATE DRAIN HOSE PART NUMBERS DOWNFLOW HORIZONTAL C...

Page 23: ...e pan close to the inducer 8 Install hose 9 between the external drain on the Wye and the condensate trap with the dogleg end installed on the protruded stub drain of the condensate trap The length of...

Page 24: ...IS TUBE FOR THE BLOCKED CONDENSATE SWITCH MUST BE RELOCATED FROM ITS ORIGINAL FACTORY INSTALLED LOCATION BEHIND THE COMBUSTION AIR PIPE TO THE TAP BEHIND THE DRAFT INDUCER A SMALL HOSE IS INSTALLED ON...

Page 25: ...BARBED TEE 3 8 BARBED NIPPLES 1 1 2 PIECE OF 3 8 HOSE HOSE 10 3 4 2 1 2 HOSE 4 SPRING CLAMP 1 SPRING CLAMP 1 2 3 4 22 1 8 HOSE 8 DOG LEG USED AFTER CONDENSATE TRAP HOSE 9 3 4 33 3 4 1 5 8 HOSE 6 1 5...

Page 26: ...kout opening in this configuration using the provided condensate trap bracket Some modifications may however have to be made to the condensate hoses Installation with condensate trap bracket Back of c...

Page 27: ...ts Group 27 FIGURE 33 Horizontal Right Condensate Drain Hose Configuration Option 1 Front of Casing HOSE 2 HOSE 7 THIS TUBE FOR THE BLOCKED CONDENSATE SWITCH HAS BEEN FACTORY INSTALLED FOR THIS POSITI...

Page 28: ...SE 4 SPRING CLAMP 3 4 3 4 HOSE 7 21 SPRING CLAMP 3 4 17 1 2 3 8 HOSE 2 DOG LEG 1 SPRING CLAMP 1 2 3 4 22 1 8 HOSE 8 DOG LEG USED AFTER CONDENSATE TRAP 1 2 3 4 8 1 8 HOSE 1 DOGLEG SPRING CLAMP CUT 4 1...

Page 29: ...Condensate Drain Hose Configuration Option 2 Back of Casing HOSE 2 CUT FROM HOSE 1 2 1 2 long HOSE 7 THIS TUBE FOR THE BLOCKED CONDENSATE SWITCH HAS BEEN FACTORY INSTALLED FOR THIS POSITION HOSE 9 HO...

Page 30: ...SE 4 SPRING CLAMP 3 4 3 4 HOSE 7 21 SPRING CLAMP 3 4 17 1 2 3 8 HOSE 2 DOG LEG 1 SPRING CLAMP 1 2 3 4 22 1 8 HOSE 8 DOG LEG USED AFTER CONDENSATE TRAP 1 2 3 4 8 1 8 HOSE 1 DOGLEG SPRING CLAMP CUT 4 1...

Page 31: ...nt piping or terminal 3 Failure of combustion air blower motor 4 Blockage of condensate drain piping LIMIT CONTROLS There is high temperature limit control located on the furnace vestibule panel near...

Page 32: ...ing out With furnace in operation check all of the pipe joints gas valve connec tions and manual valve connections for leakage using an approved gas detector a non corrosive leak detection fluid or ot...

Page 33: ...at the gas meter times a barometric pressure and temperature correction factor of 0 960 times 3600 then divided by the time it took to measure 0 10 m3 of gas from the gas meter For Propane LP Gas mul...

Page 34: ...erence atmo spheric pressure Refer to Figure 39 for connection details IMPORTANT The cap for the pressure regulator must be removed entirely to gain access to the adjustment screw Loosening or tighten...

Page 35: ...ser selection of the blower speed that is energized during continuous fan operation Place jumper on the HI COOL LO COOL or HEAT pins The blower speed connections shown in Figure 40 are typical How eve...

Page 36: ...out Low gas pressure faulty gas valve faulty hot surface ignitor or burner problem may cause this The furnace will lock out for one hour and then restart 8 RED FLASHES This fault is indicated if the...

Page 37: ...26 25 24 22 21 19 Low 775 777 757 733 698 663 627 584 549 490 22 22 21 21 20 19 18 17 16 14 80 1600 C High 2071 2026 1981 1935 1864 1796 1713 1625 1532 1401 59 57 56 55 53 51 48 46 43 40 Med High 1583...

Page 38: ...50 from the airflow 0 60 to obtain air flow difference 2042 2152 110 CFM 3 Subtract the total system static from 0 50 and divide this differ ence by the difference in ESP values in the table 0 60 0 5...

Page 39: ...269441 UIM A 0407 Unitary Products Group 39 SECTION XI WIRING DIAGRAM FIGURE 41 Wiring Diagram...

Page 40: ...o change without notice Printed in U S A 269441 UIM A 0407 Copyright by York International Corp 2007 All rights reserved Supersedes 167569 UIM A 1205 Unitary 5005 Norman Product York OK Group Drive 73...

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