background image

66307-YIM-B-0606

36

Unitary Products Group

at the position of the defrost thermostats. This action is
repeated until, at the completion of a run time cycle, one of
the defrost thermostats is found to be closed and the DC
enters defrost mode.

When the DC enters the defrost mode, it’s on-board defrost
relay is powered. This energizes both reversing valves, de-
energizes both condenser fan motors and energizes the
unit’s optional electric heater. The DC remains in defrost
mode until either of the following two conditions is met:

1.

Both of the liquid line thermostats are open. Each is set 
to open at 55 degrees (+/- 3).

2.

The maximum defrost run time of 10 minutes is met.

The DC also contains a set of test pins. Placing a jumper
across these pins will result in the following actions:

If the ASCD timer is active, it is now by-passed, allowing 
the compressor to run.

If the DC is in a lockout condition, the lockout is reset.

If the compressor is running, the DC is forced into defrost 
mode. The control will remain in defrost mode for as long 
as the jumper is in place. When the jumper is removed, 
the control will terminate the defrost mode in the normal 
manor as described above.

NOTE:

The DC has two flashing codes which are only initi-
ated if the two pressure switch terminals are open.

As used in the Predator

®

, there is a jumper across

the pressure switch terminals. Therefore the field
should never experience a DC lockout mode unless
that jumper is removed or broken.

ELECTRIC HEAT OPERATION ERRORS

TEMPERATURE LIMIT

If the UCB senses zero volts from the high temperature limit,
the indoor blower motor is immediately energized.

This limit is monitored regardless of unit operation status, i.e.
the limit is monitored at all times.

If the temperature limit opens three times within one hour, it
will lock-on the indoor blower motor and a flash code is initi-
ated (See Table 38).

SAFETY CONTROLS

The UCB monitors the temperature limit switch of electric
heat units.

The control circuit includes the following safety controls:

LIMIT SWITCH (LS)

This control is located inside the heater compartment and is
set to open at the temperature indicated in the Electric Heat

Limit Setting Table 33. It resets automatically. The limit switch
operates when a high temperature condition, caused by inad-
equate supply air flow occurs, thus shutting down the heater
and energizing the blower.

FLASH CODES

The UCB will initiate a flash code associated with errors
within the system. Refer to UNIT CONTROL BOARD FLASH
CODES Table 38.

RESET

Remove the call for heating by lowering the thermostat set-
ting lower than the conditioned space temperature.This
resets any flash codes.

ELECTRIC HEAT ANTICIPATOR SETPOINTS

It is important that the anticipator setpoint be correct. Too
high of a setting will result in longer heat cycles and a greater
temperature swing in the conditioned space. Reducing the
value below the correct setpoint will give shorter “ON” cycles
and may result in the lowering of the temperature within the
conditioned space. Refer to Table 34 for the required electric
heat anticipator setting.

START-UP

PRESTART CHECK LIST

After installation has been completed:

1.

Check the electrical supply voltage being supplied. Be 
sure that it is the same as listed on the unit nameplate.

2.

Set the room thermostat to the off position.

3.

Turn unit electrical power on.

4.

Set the room thermostat fan switch to on.

5.

Check indoor blower rotation.

TABLE 33: ELECTRIC HEAT LIMIT SETTING

UNIT (TONS

VOLTAGE

HEATER

kW

LIMIT SWITCH 

OPENS °F

7.5

380/415

9

150

7.5,10

18

150

7.5,10

24

150

7.5,10

34

150

10

54

140

TABLE 34: HEAT PUMP ANTICIPATOR SETPOINTS

SETTING, AMPS

W1

W2

0.13

0.1

Summary of Contents for PREDATOR BP120

Page 1: ...6 NOMENCLATURE 7 INSTALLATION 8 OPERATION 33 START UP 36 TROUBLESHOOTING 39 See following pages for a complete Table of Contents NOTES CAUTIONS AND WARNINGS The installer should pay particular attent...

Page 2: ...Y AQ 21 PHASING 22 BLOWER ROTATION 22 BELT TENSION 22 AIR BALANCE 30 CHECKING AIR QUANTITY 30 METHOD ONE 30 METHOD TWO 30 SUPPLY AIR DRIVE ADJUSTMENT 31 OPERATION 33 SEQUENCE OF OPERATIONS OVERVIEW 33...

Page 3: ...0 REAR DUCT DIMENSIONS 13 11 PREDATOR ROOF CURB DIMENSIONS 14 12 SUNLINE TO PREDATOR TRANSITION ROOF CURBS 14 Fig Pg 13 SIDE PANELS WITH HOLE PLUGS 14 14 RETURN DOWNFLOW PLENUM WITH PANEL 15 15 DISCHA...

Page 4: ...WER PERFORMANCE 10 TON OPTIONAL MOTOR SIDE DUCT IMPERIAL 26 Tbl Pg 20 BLOWER PERFORMANCE 10 TON OPTIONAL MOTOR SIDE DUCT METRIC 26 21 BLOWER PERFORMANCE 7 1 2 TON STANDARD MOTOR DOWNSHOT IMPERIAL 27 2...

Page 5: ...serve all precautions in the literature labels and tags accompanying the equipment whenever working on air condi tioning equipment Be sure to follow all other applicable safety precautions and codes i...

Page 6: ...outdoor installation only 3 For installation on combustible material and may be installed directly on combustible flooring or in the U S on wood flooring or Class A Class B or Class C roof cov ering...

Page 7: ...ion 2 D Options 1 2 E Option 3 F Option 4 G Options 1 3 H Options 1 4 J Options 1 2 3 K Options 1 2 4 L Options 1 3 4 M Options 1 2 3 4 N Options 2 3 P Options 2 4 Q Options 2 3 4 R Options 3 4 S Opti...

Page 8: ...70 Latest Edition 2 Local building codes 3 Local electric utility requirements In Canada 1 Canadian Electrical Code CSA C22 1 2 Installation Codes CSA B149 1 3 Local plumbing and waste water codes and...

Page 9: ...latch Side entry power and control wiring knockouts Simplicity Control board w screw con nector for T stat wir ing and network connection Disconnect location optional disconnect switch Filter access...

Page 10: ...d equally on the rigging cables so it will lift evenly All panels must be secured in place when the unit is lifted The condenser coils should be protected from rig ging cable damage with plywood or ot...

Page 11: ...6 5 P o w e r E n t r y 2 1 2 6 5 3 0 1 1 3 2 7 7 0 C o n t r o l E n t r y 7 8 2 2 P o w e r E n t r y 2 1 2 6 5 L E F T F R O N T 6 3 1 6 1 5 5 C o n v e n i e n c e P o w e r O u t l e t E n t r y...

Page 12: ...5 5 2 1 3 1 6 5 4 0 1 9 3 1 6 4 8 5 1 7 3 1 6 4 3 5 1 4 2 3 3 2 3 7 5 1 6 3 8 4 1 5 1 8 1 1 6 4 6 0 1 9 5 8 4 9 8 6 1 3 1 6 1 7 5 2 4 6 1 0 2 1 5 3 5 L E F T B o tto m P o w e r C o n tr o l a n d C o...

Page 13: ...bottom of the unit For bottom duct applica tion no duct cover changes are necessary For side duct application remove the side duct covers and install over the bottom duct openings The panels removed f...

Page 14: ...2 0 5 1 0 N O T E X X X I N D I C A T E S D I M E N S I O N S I N M I L L I M E T E R S 1 4 3 5 5 8 2 0 5 O R FIGURE 12 SUNLINE TO PREDATOR TRANSITION ROOF CURBS 7 6 5 8 1 9 4 5 9 4 2 3 9 0 5 0 1 2 1...

Page 15: ...hes above the floor where it will not be subject to drafts sun exposure or heat from electrical fixtures or appliances Follow the manufacturer s instructions enclosed with thermostat for general insta...

Page 16: ...o work with a standard two stage cool two stage heat thermostat however the ther mostat must provide a G signal when there is a call for W1 Avoid damage to internal components if drilling holes for di...

Page 17: ...e a G signal when there is a call for W1 The unit control board will energize the indoor blower when the compressors are energized however if the thermostat calls for W2 during the anti short cycle de...

Page 18: ...mum HACR breaker of the same amp size is acceptable TABLE 9 ELECTRICAL DATA 10 TON HP Voltage Compressors OD Fan Motors Supply Air BLower Motor FLA Pwr Exh Motor Electric Heater Model No Actual Kw Hea...

Page 19: ...uses and other do not Refer to Table 11 for minimum CFM limitations and to Tables 8 and 9 for electrical data TABLE 10 PHYSICAL DATA Component Models 090 120 Evaporator Blower Blower Centrifugal Dia X...

Page 20: ...factory installed options If field installed accessories are being installed all parts necessary for the installation comes in the accessory ECONOMIZER AND POWER EXHAUST SET POINT ADJUSTMENTS AND INFO...

Page 21: ...o 10 Vdc signal with respect to the AQ1 terminal When the signal is below it s set point the actuator is allowed to modulate normally in accordance with the enthalpy and mixed air sensor inputs When t...

Page 22: ...pply air blower rotation If the blower is rotating backwards the line voltage at the unit point of power connection is misphased See PHASING BELT TENSION The tension on the belt should be adjusted as...

Page 23: ...dpoint of the span as shown Deflection distance of 4mm 5 32 is obtained To determine the deflection distance from normal position use a straight edge from sheave to sheave as reference line The recomm...

Page 24: ...Out kW m3 s In kW Out kW m3 s In kW Out kW m3 s In kW Out kW 50 1 75 1 38 1 11 1 66 1 25 1 00 100 1 69 1 42 1 14 1 55 1 24 0 99 1 46 1 12 0 90 149 1 62 1 45 1 16 1 50 1 28 1 02 1 33 1 10 0 88 1 20 0...

Page 25: ...820 2675 2 87 4582 2362 2 53 4319 2080 2 23 4086 1842 1 98 3863 1648 1 77 3590 1430 1 53 0 6 4522 2496 2 68 4307 2215 2 38 4025 1941 2 08 3713 1678 1 80 3464 1499 1 61 3149 1291 1 38 0 8 4223 2332 2 5...

Page 26: ...642 1 76 1 8 4461 3111 3 34 4070 2621 2 81 3552 2160 2 32 2 0 3997 2782 2 98 3400 2219 2 38 2 2 3496 2480 2 66 TABLE 20 BLOWER PERFORMANCE 10 TON OPTIONAL MOTOR SIDE DUCT METRIC ESP Pa Turns Open 0 1...

Page 27: ...ut kW 50 1 81 1 77 1 42 1 67 1 49 1 19 1 65 1 39 1 11 1 54 1 23 0 99 1 46 1 12 0 90 100 1 56 1 48 1 19 1 69 1 67 1 34 1 59 1 43 1 14 1 50 1 27 1 02 1 34 1 11 0 89 1 26 1 01 0 80 149 1 58 1 51 1 21 1 5...

Page 28: ...tts BHP CFM Watts BHP CFM Watts BHP CFM Watts BHP CFM Watts BHP 0 2 4543 2511 2 69 4362 2250 2 41 4139 1996 2 14 3911 1766 1 89 3719 1594 1 71 3518 1407 1 51 0 4 4311 2381 2 55 4115 2127 2 28 3862 187...

Page 29: ...s Open 0 1 2 3 4 5 m3 s In kW Out kW m3 s In kW Out kW m3 s In kW Out kW m3 s In kW Out kW m3 s In kW Out kW m3 s In kW Out kW 50 2 34 2 67 2 13 2 17 2 29 1 83 100 2 32 2 47 1 98 2 23 2 51 2 01 2 05 2...

Page 30: ...LY AIR DRIVE ADJUSTMENT 6 After readings have been obtained remove the tubes and replace the dot plugs METHOD TWO 1 Drill two 5 16 inch holes one in the return air duct as close to the inlet of the un...

Page 31: ...1 in Close the sheave to 1 turn open New BHP 3 Speed increase BHP at 3 800 CFM 3 Speed increase Original BHP New BHP New motor Amps 3 Speed increase Amps at 3 800 CFM 3 Speed increase Original Amps Ne...

Page 32: ...istance of the return air duct system is less than 0 25 IWG the unit will deliver less CFM during full economizer operation TABLE 31 ADDITIONAL STATIC RESISTANCE METRIC M3 S Cooling Only Economizer El...

Page 33: ...s unavailable compressor 2 is energized After completing the specified fan on delay for cooling the UCB will energize the blower motor When the thermostat calls for the second stage of cooling the low...

Page 34: ...outside of the intended parameters Errors are handled as described below All system errors override minimum run times for compressors HIGH PRESSURE LIMIT SWITCH During cooling operation if a high pre...

Page 35: ...run time is imposed any time a compressor is ener gized The ASCD is initiated on unit start up and on any compressor reset or lock out FLASH CODES The UCB will initiate a flash code associated with e...

Page 36: ...es If the temperature limit opens three times within one hour it will lock on the indoor blower motor and a flash code is initi ated See Table 38 SAFETY CONTROLS The UCB monitors the temperature limit...

Page 37: ...e attached to the suction line near the compressor so that suction superheat can be calculated The probe must be insulated so the higher surrounding temperatures will not affect the reading A measurem...

Page 38: ...54 56 58 60 62 64 66 68 70 72 74 76 78 80 82 84 92 6 55 57 59 71 73 65 67 69 71 73 75 77 79 81 83 85 87 89 From TMP chart TABLE 36 COOLING SUPERHEAT 7 1 2 TON OUTDOOR TEMP F SUCTION SUPERHEAT F INDOOR...

Page 39: ...button once Flash codes that do and do not represent alarms are listed in Table 38 TABLE 37 COOLING SUPERHEAT 10 TON OUTDOOR TEMP F SUCTION SUPERHEAT F INDOOR WB TEMP F 55 57 59 61 63 65 67 69 71 73 7...

Page 40: ...out Off Off On On On 8 Flashes FS2 Compressor Lockout Off On Off Off Off 9 Flashes Ignition Control Locked Out Ignition Control Failure Off On Off Off On 10 Flashes Compressors Locked Out on Low Outdo...

Page 41: ...the thermostat and UCB are properly wired replace the UCB On calls for cooling the supply air blower motor is operating but compressor 1 is not the room thermostat fan switch is in the AUTO position 1...

Page 42: ...with factory installed economizers the UCB is programmed to lock out compressor operation when the LAS set point is reached For units without factory installed or with field installed economizers the...

Page 43: ...contactor M1 and that the contactor is pulled in Check for loose wiring between the contactor and the compressor 3 If M1 is pulled in and voltage is supplied at M1 lightly touch the compressor housin...

Page 44: ...Lock plug to the economizer back to the Mate N Lock plug and from the Mate N Lock plug to the Y1 ECON termi nal The economizer control may have faulted and is not returning the 24 volts to the Y1 ECO...

Reviews: